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HTC Vive XR Elite Headstraps Replacement

What you need

  1. HTC Vive XR Elite Headstraps Replacement, Prepare your Vive XR Elite for disassembly: step 1, image 1 of 1
    • Before starting this repair, discharge the batteries in your headset below 25%. A charged battery may leak dangerous chemicals or catch fire if damaged.

    • Playing Half Life: Alyx will do the trick!

    • The Vive XR Elite has a proximity sensor that puts the headset in standby mode to save battery when it isn't in use. To drain the battery faster you'll need to use the headset.

  2. HTC Vive XR Elite Headstraps Replacement, Disconnect the USB-C power cable: step 2, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Disconnect the USB-C power cable: step 2, image 2 of 2
    • Disconnect the USB-C power cable.

  3. HTC Vive XR Elite Headstraps Replacement, Disconnect the battery cradle: step 3, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Disconnect the battery cradle: step 3, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Disconnect the battery cradle: step 3, image 3 of 3
    • Press the release button on the right battery cradle temple slot.

    • Pull the battery cradle away from the right temple slot to disconnect it.

  4. HTC Vive XR Elite Headstraps Replacement: step 4, image 1 of 3 HTC Vive XR Elite Headstraps Replacement: step 4, image 2 of 3 HTC Vive XR Elite Headstraps Replacement: step 4, image 3 of 3
    • Repeat the previous step for the left temple slot.

  5. HTC Vive XR Elite Headstraps Replacement, Separate the headset and battery cradle: step 5, image 1 of 1
    • Separate the headset and battery cradle.

  6. HTC Vive XR Elite Headstraps Replacement, Insert an opening pick: step 6, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Insert an opening pick: step 6, image 2 of 2
    • Insert a long edge of an opening pick in the gap between the two halves of the battery cradle, near the USB-C cable.

  7. HTC Vive XR Elite Headstraps Replacement, Release the top clips: step 7, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Release the top clips: step 7, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Release the top clips: step 7, image 3 of 3
    • Slide the opening pick along the top edge of battery cradle to release its plastic clips.

  8. HTC Vive XR Elite Headstraps Replacement: step 8, image 1 of 2 HTC Vive XR Elite Headstraps Replacement: step 8, image 2 of 2
    • Flip the battery cradle over.

    • Insert the long edge of an opening pick in the gap between the two halves of the battery cradle.

  9. HTC Vive XR Elite Headstraps Replacement, Release the bottom clips: step 9, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Release the bottom clips: step 9, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Release the bottom clips: step 9, image 3 of 3
    • Slide the opening pick along the bottom edge of battery cradle to release its plastic clips.

  10. HTC Vive XR Elite Headstraps Replacement, Separate the battery cradle halves: step 10, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Separate the battery cradle halves: step 10, image 2 of 2
    • Pull apart the two halves of the battery cradle to completely separate them.

  11. HTC Vive XR Elite Headstraps Replacement, Peel back the graphite thermal tape: step 11, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Peel back the graphite thermal tape: step 11, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Peel back the graphite thermal tape: step 11, image 3 of 3
    Tool used on this step:
    Tweezers
    $4.99
    Buy
    • Use tweezers to peel back the graphite thermal tape covering the inner plastic frame.

    • If the tape tears a little, don't worry! During reassembly, stick it back in its original place as if it were still one piece

  12. HTC Vive XR Elite Headstraps Replacement, Unfasten the inner plastic frame: step 12, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Unfasten the inner plastic frame: step 12, image 2 of 2
    Tool used on this step:
    FixMat
    $36.95
    Buy
    • Use a T5 Torx screwdriver to remove the nine screws securing the inner plastic frame:

    • Five 11.8 mm-long screws

    • Three 5.6 mm-long screws

    • One 5.6 mm-long screw

    • This screw is covered by a piece of black plastic tape. Use tweezers to remove it before unscrewing.

    • Throughout this repair, keep track of each screw and make sure it goes back exactly where it came from.

  13. HTC Vive XR Elite Headstraps Replacement, Remove the inner plastic frame: step 13, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Remove the inner plastic frame: step 13, image 2 of 2
    • Remove the inner plastic frame, making sure to thread the graphite thermal tape through it.

  14. HTC Vive XR Elite Headstraps Replacement, Unfasten the headstrap clips: step 14, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Unfasten the headstrap clips: step 14, image 2 of 2
    • Use a T5 Torx screwdriver to remove the two 5.6 mm-long screws securing the headstrap clips.

  15. HTC Vive XR Elite Headstraps Replacement, Remove the headstrap clips: step 15, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the headstrap clips: step 15, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the headstrap clips: step 15, image 3 of 3
    Tool used on this step:
    Tweezers
    $4.99
    Buy
    • Use tweezers to remove the left and right headstrap clips.

  16. HTC Vive XR Elite Headstraps Replacement, Peel back the battery board thermal pad: step 16, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Peel back the battery board thermal pad: step 16, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Peel back the battery board thermal pad: step 16, image 3 of 3
    Tool used on this step:
    Tweezers
    $4.99
    Buy
    • Use tweezers or your fingers to peel back the thermal pad covering the battery board.

    • Work slowly to avoid tearing the thermal pad.

  17. HTC Vive XR Elite Headstraps Replacement, Disconnect the batteries: step 17, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Disconnect the batteries: step 17, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Disconnect the batteries: step 17, image 3 of 3
    • Use the flat end of a spudger to push the left and right battery cell connectors out of their respective sockets.

  18. HTC Vive XR Elite Headstraps Replacement, Disconnect the power LED: step 18, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Disconnect the power LED: step 18, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Disconnect the power LED: step 18, image 3 of 3
    • Use the point of a spudger to flip up the locking flap on the power LED ZIF connector.

    • Use tweezers or your fingers to disconnect the power LED cable.

    • During reassembly, slide the cable into the connector and close the locking flap. If the cable is getting stuck, gently remove it and realign it before trying again.

  19. HTC Vive XR Elite Headstraps Replacement, Disconnect the USB-C power cable: step 19, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Disconnect the USB-C power cable: step 19, image 2 of 2
    • Pull the black tab straight up on the USB-C power cable to disconnect it.

    • During reassembly, align the cable directly over the connector and press straight down to reconnect it.

  20. HTC Vive XR Elite Headstraps Replacement, Peel back the conductive tape: step 20, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Peel back the conductive tape: step 20, image 2 of 2
    • Use tweezers or your fingers to peel the conductive tape away from the front metal battery enclosure.

  21. HTC Vive XR Elite Headstraps Replacement, Unfasten the battery board: step 21, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Unfasten the battery board: step 21, image 2 of 2
    • Use a T5 Torx screwdriver to remove the four 4.1 mm-long screws securing the battery board.

  22. HTC Vive XR Elite Headstraps Replacement, Remove the battery board: step 22, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Remove the battery board: step 22, image 2 of 2
    • Remove the battery board.

  23. HTC Vive XR Elite Headstraps Replacement, Unfasten the front metal battery cover: step 23, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Unfasten the front metal battery cover: step 23, image 2 of 2
    • Use a T5 Torx screwdriver to remove the three screws securing the front metal battery enclosure:

    • Two 11.8 mm-long screws

    • One 4.8 mm-long screw

  24. HTC Vive XR Elite Headstraps Replacement, Unclip the USB-C power cable: step 24, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Unclip the USB-C power cable: step 24, image 2 of 2
    • Slide the USB-C power cable to the left to unclip it.

  25. HTC Vive XR Elite Headstraps Replacement, Remove the front metal battery enclosure: step 25, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Remove the front metal battery enclosure: step 25, image 2 of 2
    • Remove the front metal battery enclosure.

  26. HTC Vive XR Elite Headstraps Replacement, Reposition the battery cradle: step 26, image 1 of 1
    • Stand the battery cradle upright so the battery cells can fold flat on your work surface.

  27. HTC Vive XR Elite Headstraps Replacement, Remove the right battery cell: step 27, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the right battery cell: step 27, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the right battery cell: step 27, image 3 of 3
    • Don't try to fully remove the batteries yet, as they're still attached to the cradle with graphite thermal tape.

    • Peel off the graphite thermal tape covering the right battery cell.

    • Remove the right battery cell.

  28. HTC Vive XR Elite Headstraps Replacement, Remove the left battery cell: step 28, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the left battery cell: step 28, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the left battery cell: step 28, image 3 of 3
    • Repeat the previous step for the left battery cell.

  29. HTC Vive XR Elite Headstraps Replacement, Remove the rear metal battery enclosure: step 29, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Remove the rear metal battery enclosure: step 29, image 2 of 2
    • Grip the center plastic screw spacer with your fingers.

    • Remove the rear metal battery enclosure.

  30. HTC Vive XR Elite Headstraps Replacement, Remove the USB-C power cable: step 30, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the USB-C power cable: step 30, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the USB-C power cable: step 30, image 3 of 3
    • Hold one end of the USB-C power cable and pull it straight back to unclip it.

    • Remove the USB-C power cable.

  31. HTC Vive XR Elite Headstraps Replacement, Remove the adjustment dial faceplate: step 31, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the adjustment dial faceplate: step 31, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the adjustment dial faceplate: step 31, image 3 of 3
    Tool used on this step:
    Tesa 61395 Tape
    $2.99
    Buy
    • Insert an opening pick under the adjustment dial faceplate.

    • Pry up to separate the adhesive securing the faceplate.

    • Remove the faceplate.

    • During reassembly, clean off any old adhesive using high-strength (>90%) isopropyl alcohol and a lint-free cloth. Use Tesa Tape to secure the faceplate to the adjustment dial.

  32. HTC Vive XR Elite Headstraps Replacement, Remove the plastic tape: step 32, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Remove the plastic tape: step 32, image 2 of 2
    Tool used on this step:
    Tweezers
    $4.99
    Buy
    • Use tweezers to remove the plastic tape covering the adjustment dial screw.

  33. HTC Vive XR Elite Headstraps Replacement, Unfasten the adjustment dial: step 33, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Unfasten the adjustment dial: step 33, image 2 of 2
    • Use a Torx T5 screwdriver to remove the 3.8 mm-long screw securing the adjustment dial.

  34. HTC Vive XR Elite Headstraps Replacement, Remove the adjustment dial screw spacer: step 34, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the adjustment dial screw spacer: step 34, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the adjustment dial screw spacer: step 34, image 3 of 3
    • Insert an opening pick between the adjustment dial and the screw spacer.

    • Pry the screw spacer away from the adjustment dial to remove it.

  35. HTC Vive XR Elite Headstraps Replacement, Remove the adjustment dial: step 35, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Remove the adjustment dial: step 35, image 2 of 2
    • Pull the adjustment dial straight off the cradle and remove it.

  36. HTC Vive XR Elite Headstraps Replacement, Remove the adjustment dial sprocket: step 36, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the adjustment dial sprocket: step 36, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the adjustment dial sprocket: step 36, image 3 of 3
    • Use the point of a spudger to pry up the center of the sprocket.

    • Remove the adjustment dial sprocket.

  37. HTC Vive XR Elite Headstraps Replacement, Adjustment dial sprocket reassembly information: step 37, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Adjustment dial sprocket reassembly information: step 37, image 2 of 2
    • Adjust the headstraps so they're fully retracted into the cradle.

    • Insert the sprocket so its teeth fully mesh with the teeth in the socket.

  38. HTC Vive XR Elite Headstraps Replacement, Adjustment dial reassembly information: step 38, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Adjustment dial reassembly information: step 38, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Adjustment dial reassembly information: step 38, image 3 of 3
    • During reassembly, make sure three pegs on the adjustment dial are inserted into the three cutouts on the sprocket:

    • Three adjustment dial pegs

    • Three sprocket cutouts

    • Use the molding marks to align the dial over the cutouts on the sprocket.

    • You'll know the dial is installed correctly when it easily turns counterclockwise and clicks when turned clockwise.

  39. HTC Vive XR Elite Headstraps Replacement, Unfasten the headstrap guide: step 39, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Unfasten the headstrap guide: step 39, image 2 of 2
    • Use a T5 Torx screwdriver to remove the four 4.1 mm-long screws securing the headstrap guide.

  40. HTC Vive XR Elite Headstraps Replacement, Remove the headstrap guide: step 40, image 1 of 2 HTC Vive XR Elite Headstraps Replacement, Remove the headstrap guide: step 40, image 2 of 2
    • Remove the headstrap guide

    • The headstraps will spring up when the guide is removed.

  41. HTC Vive XR Elite Headstraps Replacement, Remove the headstraps: step 41, image 1 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the headstraps: step 41, image 2 of 3 HTC Vive XR Elite Headstraps Replacement, Remove the headstraps: step 41, image 3 of 3
    • Remove the left and right headstraps

    • During reassembly, reinstall the right headstrap first and the left one on top of it.

Conclusion

Compare your new replacement part to the original part—you may need to transfer remaining components or remove adhesive backings from the new part before installing.

To reassemble your device, follow these instructions in reverse order.

Take your e-waste to an R2 or e-Stewards certified recycler.

Repair didn’t go as planned? Try some basic troubleshooting, or ask our Answers Community for help.

Chayton Ritter

Member since: 08/21/20

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