USB Board Enclosure Removal

Step 1 Uncover the back panel screws



• Before you begin, completely power down and unplug all cables from your console.
• Two stickers cover the back panel screws. You can remove the stickers without heating them, though it makes them much easier to remove cleanly.
• Heat an iOpener and lay it on the smaller sticker near the bottom of the back panel for two minutes.
• Alternatively, you can use a hair dryer to heat the sticker.
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Step 2




• Use a pair of angled tweezers to remove the sticker hiding the first screw on the back panel, near the base.
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Step 3
• Use an iOpener or hair dryer to heat the larger sticker near the center of the back panel.
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Step 4
• Use the flat end of a spudger to scrape up a corner of the larger sticker until you can grip it with a pair of blunt tweezers.
• Use blunt tweezers to peel back the sticker to reveal the second screw.
• You only need to peel this sticker to where you can access the hidden screw. You don't need to pull it completely off.
• Technically, these are tamper-evident stickers, but don't worry—Microsoft can't legally void your warranty, as long as you don't damage anything. Have fun!
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Step 5 Remove the back panel screws

Tool used on this step:
Magnetic Project Mat
$19.95
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• Throughout this repair, keep track of each screw and make sure it goes back exactly where it came from to avoid damaging your console.
• Use a T8 Torx driver to remove the two 7.4 mm‑long screws securing the back panel.
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Step 6 Unclip the back panel
• Insert the flat end of a spudger into the gap between the back panel and the shell, near the left side of the base.
• Pry up the back panel to release it from the locking clips.
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Step 7
• Insert the flat end of a spudger into the gap between the back panel and the shell, near the right side of the base.
• Pry up the back panel to release it from the locking clips.
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Step 8 Remove the back panel
• Grip the back panel at the opening you just created and pull it up and away from the shell to unclip the long edges.
• During reassembly, press along the edges of the back panel to snap it into place.
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Step 9
• The back panel slots into a gap at the top of the shell.
• Tilt the back panel up and pull it away from the top edge of the shell to release it from the gap.
• Remove the back panel.
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Step 10 Remove the fan screws
• Use a T8 Torx driver to remove the three screws securing the fan to the center chassis:
• One 10.3 mm‑long pancake screw
• Two 9 mm‑long screws
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Step 11 Disconnect the fan cable
• Use your fingernails or a pair of angled tweezers to firmly grip the edges of the fan cable connector.
• Grip your tweezers close the connector to get a better grip.
• Pull the connector straight out of the socket to disconnect it.
• If you're having trouble, gently rock the connector side to side to loosen it.
• Always pull cables by their connectors and not the wires themselves.
• During reassembly, route the fan cable underneath its small cable guide on the fan housing so it doesn't interfere with the back panel.
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Step 12 Remove the fan

Tool used on this step:
Dust Blower
$18.99
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• Slide the fan out of its slot to remove it.
• During reassembly:
• Before installing the fan, make sure it's clean! Use a dust blower or compressed air to blow off any dust or debris, and wipe the fan clean with a clean cloth.
• Use a finger to keep the fan blades steady—it makes them easier to clean.
• Note that the fan can only be installed one way—make sure Master Chief is facing you.
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Step 13 Unlatch the base
• Use the flat end of a spudger to pry up the locking tab holding the base to the shell.
• Keep the locking tab held open for the next step.
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Step 14 Twist and remove the base
• With the locking tab held open, grip the base and rotate it counterclockwise to unlock it from the shell.
• Remove the base.
• During reassembly, put the base tabs into their holes on the shell and twist clockwise until the base snaps into the interior locking tab.
• When locked in place, the Hello from Seattle line will be parallel with the device's sides.
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Step 15 Disconnect the USB port cable
• The ribbon cables and their connectors are extremely fragile, so always open locking tabs gently and pull cables slowly.
• Use a spudger to flip open the metal locking tab on the USB port ribbon cable.
• During reassembly, gently snap the metal locking tab back into place once the cable has been inserted.
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Step 16 Heat the USB port cable
• The USB port cable is secured to the chassis with two pieces of mild adhesive.
• Use an iOpener or a hair dryer to heat the USB port cable.
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Step 17 Detach the USB port cable

Tool used on this step:
Tesa 61395 Tape
$2.99
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• Slide an opening pick under the USB port cable to separate the adhesive securing it.
• During reassembly, use thin double‑sided adhesive to secure the cable. If there's adhesive left and it's still sticky, you can reuse it. If you have a new cable, check it for pre‑installed adhesive and remove any liners.
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Step 18
• Use a pair of tweezers to gently pull up on the black plastic pull tab to disconnect the USB port cable.
• Pull only on the pull tab, not the cable itself.
• Move the USB port cable out of the way of the chassis.
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Step 19 Disconnect the power button cable
• Use the pointed end of a spudger to depress the metal tab on the side of the power button cable's board connector.
• With the metal tab depressed, use a pair of tweezers to pull up on the pull tab to disconnect the power button cable from the center chassis.
• Pull only on the pull tab, not the cable itself.
• Don't pull on the cable without depressing the metal tab, otherwise you risk damaging either the cable or the connector.
• During reassembly, the cable should lightly "snap" into place when inserted.
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Step 20 Remove the chassis screws
• Use a T8 Torx driver to remove the three 7.4 mm‑long green screws securing the center chassis assembly to the shell.
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Step 21 Remove the chassis
• The center chassis assembly is aligned to the bottom of the shell with guide pegs. These pegs will need to slide out of their slots to allow the chassis to be lifted out.
• Grip the chassis and pull it towards the top of the shell, uncoupling the guide pegs from the shell.
• Use two hands to lift out the chassis to remove it from the shell.
• During reassembly:
• Make sure neither of the ribbon cables get pinched as you lower the center chassis into the shell.
• Use the alignment pegs and cutouts to properly orient the chassis in the shell:
• Two pegs on the chassis with cutouts on the bottom of the shell.
• Three pegs in the shell with cutouts on the chassis.
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Step 22

Tool used on this step:
Dust Blower
$4.99
Buy
• Gently place the chassis heatsink-side down on a clean work surface.
• During reassembly, this is a good point to clean the heatsink fins of any dust, dirt, or debris that may have built up over time. Use a dust blower or compressed air to clear out the fins.
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Step 23 Separate the USB board cable
• The USB board cable is adhered to the shell with pieces of mild adhesive.
• Use an iOpener or a hair dryer to heat the USB board cable.
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Step 24

Tool used on this step:
Tesa 61395 Tape
$2.99
Buy
• Peel up the section of USB board cable near the outer edge of the shell to separate the adhesive.
• Slide an opening pick under the section of the cable closest to the board to separate the adhesive.
• During reassembly, use thin double‑sided adhesive to secure the cable. If there's adhesive left and it's still sticky, you can reuse it. If you have a new cable, check it for pre‑installed adhesive and remove any liners.
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Step 25 Remove the USB enclosure screws
• Use a T8 Torx driver to remove the two 8.9 mm‑long screws securing the USB board enclosure:
• One screw inside the shell
• One screw on the bottom of the shell (where the base was)
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Step 26 Remove the USB enclosure
• Use your fingers to slide the USB board enclosure out from under the metal clip securing it to the shell.
• Remove the enclosure.
• During reassembly:
• Make sure the Pair button is properly oriented and fully inserted in its slot.
• Firmly slide the enclosure into position until it snaps into place under the metal clip.
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Author

Spencer Day

Member since: 09/14/22

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