Introduction
Stripped screws are a nightmare for any repair enthusiast. Try as you might, some screws just do not want to come out. Frustration takes over and before you know it, that once "+" shape has turned into a "O". Never fear; we've got your back. This guide will walk you through how to use a rotary tool to remove a stripped screw by cutting a small slit in the screw head, allowing you to remove the screw with a flathead screwdriver.
Techniques:
Always wear safety goggles when using a rotary tool to prevent injury from debris or sparks.
What you need
Video Overview
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Your screw is stripped, and your screwdriver is no longer sufficient. Before busting out the heavy hitters, try the following:
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Use different screwdrivers. First try slightly smaller or larger head sizes, then a flat head screwdriver, to see if you can get it to catch on some part of the stripped screw.
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If either of these techniques are fruitful, congrats! Your screw is free.
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Stretch a rubber band over the stripped screw.
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Insert a properly-sized screwdriver, and give it a turn.
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Tool used on this step:Screw Extracting Pliers$19.99
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If the screw head is accessible, try a pair of screw extracting pliers. If you can get a good grip, turn the pliers and the screw should turn along with it!
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Once the screw is loosened a bit, you can probably back it out the rest of the way using a screwdriver.
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Still stuck? Try adding a dab of superglue to the top of the screw.
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Set your driver into the screw head, and allow the glue to dry.
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Using a firm grip and downward pressure, give the driver a twist to remove the screw.
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Attach a thin cutting disk to your rotary tool. Before you cut anything, make sure the disk is secured well.
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Use a flathead screwdriver to remove the screw from the device.
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The size of the driver will depend on the size of the screw, but use the largest size that will fit in your cut.
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