Fix Your Stuff Community Store

Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement

Introduction

This guide shows how to remove and replace the brush assembly for the Honda 6500 Watt Generator EG6500CL AT.

What you need

  1. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Honda 6500 Watt Generator EG6500CL AT Safety Precautions: step 1, image 1 of 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Honda 6500 Watt Generator EG6500CL AT Safety Precautions: step 1, image 2 of 2

    • Before you work on the device, make sure to switch the engine off.

    • Switch the circuit breaker off.

    Edit

  2. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Disconnect the spark plug: step 2, image 1 of 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Disconnect the spark plug: step 2, image 2 of 2

    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

    Edit

  3. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: step 3, image 1 of 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: step 3, image 2 of 2

    • Twist the fuel valve clockwise into the cutoff position.

    Edit

  5. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Remove the generator cover: step 4, image 1 of 1

    • Use a Phillips screwdriver to remove the two screws securing the generator cover.

    Edit

  6. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: step 5, image 1 of 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: step 5, image 2 of 2

    • Remove the generator cover.

    Edit

  7. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Remove the brush assembly: step 6, image 1 of 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement, Remove the brush assembly: step 6, image 2 of 2

    • Squeeze and disconnect the stator connector from the wiring harness.

    Edit

  8. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: step 7, image 1 of 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: step 7, image 2 of 2

    • Use a 10 mm socket to remove the bolt securing the brush assembly.

    • Pull the brush assembly out slightly from its recess.

    Edit

  9. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: step 8, image 1 of 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: step 8, image 2 of 2

    • Disconnect the two spade connectors from the brush assembly.

    Edit

  10. Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: step 9, image 1 of 2 Honda 6500 Watt Generator EG6500CL AT Brush Assembly Replacement: step 9, image 2 of 2

    • Remove the brush assembly.

    • During reassembly, use the second photo as reference for how to wire the brush assembly.

    Edit
Conclusion

To reassemble your device, follow these instructions in reverse order.

Author

Arthur Shi

Member since: 01/03/18

254,187 Reputation

529 Guides authored

Badges: 47

+44 more badges

Team

iFixit Member of iFixit

Staff

136 Members

17,303 Guides authored

0 Comments

Add Comment

View Statistics:

Past 24 Hours: 0

Past 7 Days: 3

Past 30 Days: 9

All Time: 664