Introduction

LED touch light Teardown

This teardown is not a repair guide. To repair your Flashlight, use our service manual.

The assembled light.
  • The assembled light.

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Twist the mounting plate clockwise, then lift to remove it.
  • Twist the mounting plate clockwise, then lift to remove it.

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Remove the three AAA batteries from their holders.
  • Remove the three AAA batteries from their holders.

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Loosen and remove the four Phillips screws.
  • Loosen and remove the four Phillips screws.

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Having removed the four Phillips screws in the previous step, separate the assembly as shown.
  • Having removed the four Phillips screws in the previous step, separate the assembly as shown.

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Remove the three springs.
  • Remove the three springs.

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Using the craft knife, prise and loosen the three tabs shown from their mounting points. This will make removing the battery contacts easier in the next step.
  • Using the craft knife, prise and loosen the three tabs shown from their mounting points. This will make removing the battery contacts easier in the next step.

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Remove the battery contacts from their mounts, taking care to separate the soldered electrical wires without damaging nearby parts. Note the two smaller contacts which connect to the circuit board.
  • Remove the battery contacts from their mounts, taking care to separate the soldered electrical wires without damaging nearby parts. Note the two smaller contacts which connect to the circuit board.

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Using the craft knife, slice off the black plastic extrusions at the indicated positions. These tabs secure the circuit board to the main assembly.
  • Using the craft knife, slice off the black plastic extrusions at the indicated positions. These tabs secure the circuit board to the main assembly.

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Lift and separate the power switch from the main assembly.
  • Lift and separate the power switch from the main assembly.

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Using a similar technique to that exercised in step 9, slice off the clear plastic extrusions at the indicated positions. These extrusions secure the lens, case and reflector elements.
  • Using a similar technique to that exercised in step 9, slice off the clear plastic extrusions at the indicated positions. These extrusions secure the lens, case and reflector elements.

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The separated lens, case and reflector elements.
  • The separated lens, case and reflector elements.

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The full assortment of separated parts.
  • The full assortment of separated parts.

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Vimal

Member since: 07/21/2013

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