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Introduction

The top shell (hard plastic cover or frame) houses the power button and bumper, while the bottom shell (ionvac body) houses the interior logic board, motor wheels, wires, and a host of other essential parts. In order to access these parts for replacement, you must remove the top shell (frame) of your ionvac SmartClean V2. This guide will show you how to remove the top shell without causing any damage.

This is a quick and easy prerequisite for our other replacement guides, and you will need a Phillips #2 (PH2) screwdriver and a Jimmy tool (or another prying tool) to complete it. Remember to remove and reinstall all parts gently.

What you need

Step 1 Shell (Top & Bottom)

ionvac SmartClean V2 Shell (Top & Bottom) Replacement, Shell (Top & Bottom): step 1, image 1 of 2

ionvac SmartClean V2 Shell (Top & Bottom) Replacement, Shell (Top & Bottom): step 1, image 2 of 2

Caution: Before beginning, turn off the ionvac and place it on a level surface.
Keep in mind that your ionvac has many small screws that can be easily lost. Using a magnetic project mat is best to prevent misplacing any parts.
Flip your ionvac right-side up, turning it so that the front filter vents are facing forward and the power button is furthest from you.

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Step 2

ionvac SmartClean V2 Shell (Top & Bottom) Replacement: step 2, image 3 of 3

Use a Phillips screwdriver to remove the 8 screws indicated in red holding the base together.
Use the same screwdriver to remove the 8 screws indicated in orange which hold the rims (bumper arms).
Remove the rims from your ionvac and set them aside.

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Step 3

Flip your ionvac right-side up and tilt it upwards at a 45 degree angle.
Use a Jimmy or prying tool to wedge the sharp end through the bottom crevice (below the sensors).
Continue prying the outside rim of your ionvac open. You will feel the top shell (frame or cover) loosen.
Caution: Resist the urge to tear the top shell open until the entire rim has been loosened.