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Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement

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Time Required: 1 - 2 hours
Difficulty: Moderate
Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement
    1. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Disconnect the spark plug wire: step 1, image 1 of 2 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Disconnect the spark plug wire: step 1, image 2 of 2
      • Before you begin, ensure that the engine is powered down and cool to the touch.

      • Grab the plastic housing at the end of the spark plug wire and pull firmly to disconnect it.

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    2. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Flip the engine switch to the off position: step 2, image 1 of 2 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Flip the engine switch to the off position: step 2, image 2 of 2
      • Flip the red engine ON/OFF switch to the OFF position.

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    3. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Close the fuel valve: step 3, image 1 of 2 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Close the fuel valve: step 3, image 2 of 2
      • Flip the fuel valve lever to the OFF position.

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    4. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Turn off the ignition: step 4, image 1 of 2 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Turn off the ignition: step 4, image 2 of 2
      • Flip the ignition switch to the OFF position.

      • Ensure the wheel drive control lever is set to the neutral position.

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    5. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Allow the wheels to freewheel: step 5, image 1 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Allow the wheels to freewheel: step 5, image 2 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Allow the wheels to freewheel: step 5, image 3 of 3
      • Pull the locking pin out and rotate it 90˚ to unlock the right wheel from the hub.

      • Repeat for the left wheel.

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    6. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Add wheel chocks: step 6, image 1 of 1
      • Insert wheel chocks underneath each wheel to keep the device stationary during disassembly.

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    1. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the fill plug: step 7, image 1 of 1
      • Use a 14 mm hex key to remove the tank fill plug.

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    2. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the fluid: step 8, image 1 of 1
      • Use a siphon to pump out as much fluid as you're able to, totaling about 14 gallons.

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    1. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the breather tube from the engine guard: step 9, image 1 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the breather tube from the engine guard: step 9, image 2 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the breather tube from the engine guard: step 9, image 3 of 3
      • Remove the end of the tank breather tube from inside the engine guard structural pipe.

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    2. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Tilt up the engine guard: step 10, image 1 of 1
      • Use a 9/16 inch socket and wrench to remove the two bolts and accompanying nuts securing the engine guard to the tank lid, one on each side.

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    3. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement: step 11, image 1 of 2 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement: step 11, image 2 of 2
      • Lift the engine guard up above the tank lid flanges.

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    4. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the tank lid bolts: step 12, image 1 of 1
      • Use a 3/8 inch socket to remove the ten bolts securing the tank lid.

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    5. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Clean the lid: step 13, image 1 of 2 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Clean the lid: step 13, image 2 of 2
      • Use a shop towel to clean and remove any remnants of silicone gasket material from the top of the lid and surrounding areas.

      • Try to prevent any silicone remnants from falling into the hydraulic fluid tank.

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    6. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the tank lid: step 14, image 1 of 2 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the tank lid: step 14, image 2 of 2
      • Lift up on the lid to break the seal around the perimeter of the gasket.

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    7. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement: step 15, image 1 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement: step 15, image 2 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement: step 15, image 3 of 3
      • Lift the tank lid out and around the engine guard mounting tabs to remove it.

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    8. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the old gasket: step 16, image 1 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the old gasket: step 16, image 2 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the old gasket: step 16, image 3 of 3
      • When peeling up the gasket, hold a shop towel underneath the lip of the tank to prevent any silicone remnants from falling in.

      • Peel the gasket up from around the perimeter of the tank.

      • Remove the gasket.

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    9. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Reinstallation tip: step 17, image 1 of 2 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Reinstallation tip: step 17, image 2 of 2
      • Before reinstallation, remove all remnants of old silicone gasket from both the rim of the fluid tank as well as the tank's lid.

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    1. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Loosen the fitting's lock nut: step 18, image 1 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Loosen the fitting's lock nut: step 18, image 2 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Loosen the fitting's lock nut: step 18, image 3 of 3
      • Use a 7/8 inch open-ended wrench or an adjustable wrench to loosen the lock nut closest to the valve on the actuator fitting.

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    2. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Rotate the actuator valve horizontal: step 19, image 1 of 2 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Rotate the actuator valve horizontal: step 19, image 2 of 2
      • Rotate the actuator valve so the return tube and relief valve are horizontal and parallel to the tank opening, facing the engine.

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    3. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the relief valve: step 20, image 1 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the relief valve: step 20, image 2 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the relief valve: step 20, image 3 of 3
      • Use a 1-1/16 inch wrench to loosen and remove the relief valve.

      • This may require a bit of force. Use a breaker bar if necessary.

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    4. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the return tube: step 21, image 1 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the return tube: step 21, image 2 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the return tube: step 21, image 3 of 3
      • Use a pipe wrench to remove the return tube.

      • This may require a bit of force. Use a breaker bar if necessary.

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    5. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Loosen the actuator valve: step 22, image 1 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Loosen the actuator valve: step 22, image 2 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Loosen the actuator valve: step 22, image 3 of 3
      • Rotate the actuator valve counterclockwise to loosen it from the tank fitting.

      • Rotate the valve until the plunger assembly becomes blocked by the lip of the tank edge.

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    6. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement: step 23, image 1 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement: step 23, image 2 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement: step 23, image 3 of 3
      • Using a long flathead screwdriver, pivot one end off of the edge of the tank, compressing the plunger assembly on the actuator valve.

      • While the plunger assembly is compressed, rotate the actuator valve down, past the edge of the tank, and onto the strike plate.

      • Repeat the last two steps to continue to loosen the actuator valve from the tank fitting.

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    7. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Reassembly tip: step 24, image 1 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Reassembly tip: step 24, image 2 of 3 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Reassembly tip: step 24, image 3 of 3
      • Reassembly tip: In order to bring the plunger assembly backwards, up and over the tank edge, use an open-ended wrench to compress the plunger assembly while rotating the actuator valve.

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    8. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the actuator valve: step 25, image 1 of 2 Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the actuator valve: step 25, image 2 of 2
      • Remove the actuator valve.

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    9. Barreto Tillers E1320HTRLR 2016 Actuator Valve Replacement, Remove the tank fitting: step 26, image 1 of 1
      • Use a 7/8 inch wrench to remove the tank fitting.

      • During reinstallation, install the fitting as shown, with the smaller, stationary nut facing the tank wall.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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Carsten Frauenheim

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