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Zune Flash 2nd Generation Battery and Memory Board Replacement

Written By: killdashnine (and 5 other contributors)
  • Comments: 0
  • Favorites: 1
  • Completions: 2

Difficulty

Very difficult

Steps

15

Time Required

45 minutes

Sections

4

Flags

2

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Introduction

This will serve as a guide for the replacement of a Zune Flash 2nd Generation battery and memory board.

Tools

Buy these tools

Parts

No parts required.

  1. Step 1 Back Cover

    Prior to disassembly, verify the hold switch is engaged to ensure the device will not turn on during the procedure.

    • Prior to disassembly, verify the hold switch is engaged to ensure the device will not turn on during the procedure.

    • If the device turns on while it is being disassembled it could cause irreversible damage to the device.

    • PICS MAKE NO SENSE.

    Edit

  2. Step 2

    Remove the top metal clip by inserting a Zune opening tool in between the faceplate and back cover and pulling gently back as shown in the images.

    • Remove the top metal clip by inserting a Zune opening tool in between the faceplate and back cover and pulling gently back as shown in the images.

    • You should hear a 'click' as the clip detaches from the device.

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  3. Step 3

    • Remove the two screws shown using a small Tri-Wing screwdriver.

    • You will need to use a very small Tri-Wing screwdriver to ensure that you do not strip the screws.

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  4. Step 4

    • Insert the Zune opening tool between the faceplate and the back cover, starting from the top and slowly work your way around the device.

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  5. Step 5

    • Work your way around the Zune until the back cover comes free. Remove the back plate and set it aside.

    Edit

  7. Step 6 Face Plate

    • Remove the three screws (5.5mm by 3mm) from the backside of the Zune using a small Tri-Wing screwdriver.

    • Be sure to put this set of screws aside since they are a different size than any other screws in the device.

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  8. Step 7

    • Use your finger or a Zune opening tool to pry back the two clear flaps.

    • Next lift the communications board that was being held down by the clear flaps.

    • Be careful not to accidentally detach the slim ribbon that connects between the communications board and the device.

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  9. Step 8

    • Disconnect the ribbon with the plastic opening tool by flipping up the black plastic flap where the ribbon connects to the memory board.

    • Carefully pull the ribbon out of the memory board, ensuring that the black plastic flap is up before removal to avoid the ripping the ribbon.

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  10. Step 9

    • Remove the battery by prying the battery off from the bottom with a Zune opening tool.

    • There is an adhesive between the battery and the device, therefore use a metal spudger to finish detaching the battery.

    • Be sure not to puncture the battery in any way when using the metal spudger.

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  11. Step 10

    • Remove the single screw under the battery using a small Tri-Wing screwdriver.

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  12. Step 11

    • Disconnect the faceplate from the device by depressing the two tabs located near the middle of each of the sides using a metal spudger.

    • This will disconnect the last circuit board in the device from the center frame.

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  13. Step 12

    • Remove the faceplate by using a metal spudger to separate it from the remaining components.

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  14. Step 13 LCD Display

    • Release the LCD connector ribbon by flipping up the black switch. This will disconnect the LCD from the device.

    • At this point the LCD screen should be easily separable from the device.

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  15. Step 14

    • Remove the LCD by carefully pulling directly on the ribbon.

    • Pull slowly to ensure that the ribbon isn't damaged upon removal.

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  16. Step 15 Battery and Memory Board

    • Detaching the memory board from the battery requires desoldering the 4 joints on the memory board.

    • It will be easiest to go in the order blue, yellow, black, red.

    Edit
Conclusion

To reassemble your device, follow these instructions in reverse order.

2 other people completed this guide.

Author

with 5 other contributors

killdashnine

Member since: 10/19/2009

94 Reputation

3 Guides authored

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Team

Cal Poly, Team 9-20, Regan Fall 2009 Member of Cal Poly, Team 9-20, Regan Fall 2009

CPSU-REGAN-F09S9G20

5 Members

7 Guides authored

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