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Yamaha YZF-R6 Fan Relay Replacement

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Time Required: 30 minutes - 1 hour
Difficulty: Easy
Yamaha YZF-R6 Fan Relay Replacement

Introduction

Go to step 1 ↓

Overheating is a common issue with motorcycles, often caused by cooling fan failure. This problem is easy to fix and requires only a few tools. To complete this repair, you will need a #1 Phillips-head screwdriver, a flat-head screwdriver, and a hex key set, specifically with a 10mm Allen key.

What you need

Parts

Tools

    1. Yamaha YZF-R6 Fan Relay Replacement, Yamaha YZF-R6 Fan Relay: step 1, image 1 of 3 Yamaha YZF-R6 Fan Relay Replacement, Yamaha YZF-R6 Fan Relay: step 1, image 2 of 3 Yamaha YZF-R6 Fan Relay Replacement, Yamaha YZF-R6 Fan Relay: step 1, image 3 of 3
      • Use your motorcycle's key to open the rear seat, and remove the seat to access the tool pouch.

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    2. Yamaha YZF-R6 Fan Relay Replacement: step 2, image 1 of 2 Yamaha YZF-R6 Fan Relay Replacement: step 2, image 2 of 2
      • Use a 10 mm Allen key to remove the front seat and expose the battery.

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    3. Yamaha YZF-R6 Fan Relay Replacement: step 3, image 1 of 2 Yamaha YZF-R6 Fan Relay Replacement: step 3, image 2 of 2
      • Using a Phillips-head screwdriver, remove the screws attached to the battery terminals.

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    4. Yamaha YZF-R6 Fan Relay Replacement: step 4, image 1 of 3 Yamaha YZF-R6 Fan Relay Replacement: step 4, image 2 of 3 Yamaha YZF-R6 Fan Relay Replacement: step 4, image 3 of 3
      • Using the 10mm Allen key, remove the hardware securing the left side fairings.

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    5. Yamaha YZF-R6 Fan Relay Replacement: step 5, image 1 of 3 Yamaha YZF-R6 Fan Relay Replacement: step 5, image 2 of 3 Yamaha YZF-R6 Fan Relay Replacement: step 5, image 3 of 3
      • Remove the middle fairing on the left-hand side, and carefully unclip the turn signal cable.

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    6. Yamaha YZF-R6 Fan Relay Replacement: step 6, image 1 of 3 Yamaha YZF-R6 Fan Relay Replacement: step 6, image 2 of 3 Yamaha YZF-R6 Fan Relay Replacement: step 6, image 3 of 3
      • Once you have removed the left-hand cover under the clutch lever, locate the relay assemblies for the lights and cooling fans.

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    7. Yamaha YZF-R6 Fan Relay Replacement: step 7, image 1 of 2 Yamaha YZF-R6 Fan Relay Replacement: step 7, image 2 of 2
      • Use a flat-head screwdriver to gently pry the locking mechanism open on the relay assembly. You can remove the relay by itself or with the bracket assembly.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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Jose Perez 323

Member since: 10/23/23

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