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Whirlpool Dryer Motor Testing and Replacement

What you need

  1. Whirlpool Dryer Motor Testing and Replacement, Safety Precautions: step 1, image 1 of 1
    • Before you begin your repair, unplug your dryer.

    • Your power cord may have four prongs rather than three. The additional prong is a ground connection.

  2. Whirlpool Dryer Motor Testing and Replacement, Unfasten the top panel: step 2, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Unfasten the top panel: step 2, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Unfasten the top panel: step 2, image 3 of 3
    Tool used on this step:
    FixMat
    $36.95
    Buy
    • Throughout this guide, keep track of each screw and reinstall it exactly where it came from.

    • Use a nut driver to remove the screws securing the top panel to the rear panel bracket.

  3. Whirlpool Dryer Motor Testing and Replacement, Remove the top panel: step 3, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement, Remove the top panel: step 3, image 2 of 2
    • Grasp the top and slide it 1/2 to 1 inch toward the rear of the machine.

  4. Whirlpool Dryer Motor Testing and Replacement: step 4, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement: step 4, image 2 of 2
    • Lift the top panel upward to separate it from the chassis.

    • Remove the top panel from the machine.

  5. Whirlpool Dryer Motor Testing and Replacement, Disconnect the control panel: step 5, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement, Disconnect the control panel: step 5, image 2 of 2
    • Disconnect the control panel cable from the main board.

  6. Whirlpool Dryer Motor Testing and Replacement: step 6, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement: step 6, image 2 of 2
    • Disconnect the drum light connector.

  7. Whirlpool Dryer Motor Testing and Replacement, Unfasten the control panel: step 7, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement, Unfasten the control panel: step 7, image 2 of 2
    • Remove the screws securing the control panel.

  8. Whirlpool Dryer Motor Testing and Replacement, Remove the control panel: step 8, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the control panel: step 8, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the control panel: step 8, image 3 of 3
    • Lift the control panel up and tilt it away from the chassis to remove it.

    • Make sure to thread the cable through the hole in the chassis.

    • During reassembly, thread the cable through its proper hole before reinstalling the control panel.

  9. Whirlpool Dryer Motor Testing and Replacement, Disconnect the door switch: step 9, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the door switch: step 9, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the door switch: step 9, image 3 of 3
    • Use a small flat blade screwdriver or a spudger to unlatch both sides of the door switch connector.

    • Unplug the connector.

  10. Whirlpool Dryer Motor Testing and Replacement, Unfasten the front panel: step 10, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement, Unfasten the front panel: step 10, image 2 of 2
    • Remove the upper front panel sheet metal screws.

    • Tilt the machine backwards and prop it securely, or have a friend hold it.

    • Remove the sheet metal screws on the bottom edge of the panel.

  11. Whirlpool Dryer Motor Testing and Replacement: step 11, image 1 of 1
    • Remove the screws inside the door area below the drum opening.

  12. Whirlpool Dryer Motor Testing and Replacement, Remove the front panel: step 12, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the front panel: step 12, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the front panel: step 12, image 3 of 3
    • The panel is heavy and awkward. You may want to have a friend help you with this step.

    • Pull the bottom of the panel away from the chassis about two to three inches.

    • Lift the front panel off the small tabs on the chassis near the top of the panel and remove it.

    • Make sure you don't snag the door switch wire harness as you remove the panel.

  13. Whirlpool Dryer Motor Testing and Replacement, Unfasten the cover plate: step 13, image 1 of 1
    • Remove the cover plate screw.

  14. Whirlpool Dryer Motor Testing and Replacement, Remove the cover plate: step 14, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the cover plate: step 14, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the cover plate: step 14, image 3 of 3
    • Remove the cover plate.

  15. Whirlpool Dryer Motor Testing and Replacement, Disconnect the cord: step 15, image 1 of 1
    • Remove the screws securing the cord cables.

    • Mark the cables with a permanent marker if needed and take a picture or draw a diagram.

  16. Whirlpool Dryer Motor Testing and Replacement, Remove the cord: step 16, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the cord: step 16, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the cord: step 16, image 3 of 3
    • Pull the cord carefully down through the round hole.

    • Make sure you replace the connections correctly when you reassemble.

  17. Whirlpool Dryer Motor Testing and Replacement, Unfasten the cord terminal block: step 17, image 1 of 1
    • Remove the green ground screw.

    • Remove the cord terminal block screws.

  18. Whirlpool Dryer Motor Testing and Replacement, Move the cord terminal block: step 18, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Move the cord terminal block: step 18, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Move the cord terminal block: step 18, image 3 of 3
    • Move the cord terminal block behind the rear panel.

  19. Whirlpool Dryer Motor Testing and Replacement, Unfasten the rear panel: step 19, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement, Unfasten the rear panel: step 19, image 2 of 2
    Tool used on this step:
    FixMat
    $36.95
    Buy
    • Remove the rear panel screws.

    • Throughout this guide, keep track of each screw and reinstall it exactly where it came from.

  20. Whirlpool Dryer Motor Testing and Replacement: step 20, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement: step 20, image 2 of 2
    • Remove the screw holding the main board bracket to the chassis.

    • Remove the screws from the top rear of the machine.

  21. Whirlpool Dryer Motor Testing and Replacement, Remove the rear panel: step 21, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the rear panel: step 21, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the rear panel: step 21, image 3 of 3
    • Put on gloves before continuing, as the rear panel is sharp.

    • Lift the panel about 1/2 inch and tilt it to the rear to release it from the vent pipe.

    • Slide the panel off the vent pipe and remove it.

  22. Whirlpool Dryer Motor Testing and Replacement, Reassembly information: step 22, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement, Reassembly information: step 22, image 2 of 2
    • During reassembly, perform the following:

    • Make sure that the vent pipe is fitted into the collar on the panel.

    • Make sure the tabs at the bottom are aligned to the bottom rim of the chassis.

    • Position the panel so its screw holes match with the chassis.

  23. Whirlpool Dryer Motor Testing and Replacement, Remove the lint filter: step 23, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the lint filter: step 23, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the lint filter: step 23, image 3 of 3
    • Pull the lint filter up out of the lint filter slot to remove it.

    • These photos show the front panel in place, but the procedure is the same if the front panel is already removed.

  24. Whirlpool Dryer Motor Testing and Replacement, Unfasten the lint filter housing: step 24, image 1 of 1
    • Remove the mounting screws securing the lint filter housing.

  25. Whirlpool Dryer Motor Testing and Replacement, Remove the lint filter housing: step 25, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the lint filter housing: step 25, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the lint filter housing: step 25, image 3 of 3
    • Pull the filter housing outward from the chassis and down to remove it.

  26. Whirlpool Dryer Motor Testing and Replacement, Disconnect the moisture sensor: step 26, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the moisture sensor: step 26, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the moisture sensor: step 26, image 3 of 3
    • Squeeze the locking tabs on the moisture sensor connector.

    • Disconnect the connector.

  27. Whirlpool Dryer Motor Testing and Replacement, Unfasten the blower cover: step 27, image 1 of 1
    • The blower cover is the round plate that serves as the inlet to the blower.

    • Unfasten the blower cover screw.

  28. Whirlpool Dryer Motor Testing and Replacement, Remove the blower cover: step 28, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement, Remove the blower cover: step 28, image 2 of 2
    • Lift the blower cover slightly and slide it to free the tabs which hold it in place.

    • Remove the blower cover.

    • The photos show the lower front bulkhead in place. The bulkhead doesn't affect the blower cover removal and reassembly.

  29. Whirlpool Dryer Motor Testing and Replacement, Secure the blower wheel: step 29, image 1 of 1
    • Move to the rear of the machine to access the drive shaft.

    • Hold the drive shaft with an adjustable wrench on the hex portion of the drum drive pulley.

    • The threads on the blower wheel are left-hand threads. The wrench must be installed to the left of the pulley to keep it from rotating counterclockwise.

  30. Whirlpool Dryer Motor Testing and Replacement, Remove the blower wheel: step 30, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the blower wheel: step 30, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the blower wheel: step 30, image 3 of 3
    • Use a socket wrench with an extension bar and no socket to fit into the square hole on the blower wheel.

    • Turn the wheel clockwise (to the right) to free it enough to remove it by hand.

  31. Whirlpool Dryer Motor Testing and Replacement: step 31, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement: step 31, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement: step 31, image 3 of 3
    • Rotate the blower wheel clockwise by hand until it's free from the motor shaft.

    • Remove the wheel from the blower housing.

  32. Whirlpool Dryer Motor Testing and Replacement, Disconnect the main board: step 32, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the main board: step 32, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the main board: step 32, image 3 of 3
    • Label, photograph or make a sketch of the connector locations and of the main board bracket position on your machine.

    • Disconnect all of the connectors on the main board front half.

  33. Whirlpool Dryer Motor Testing and Replacement: step 33, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement: step 33, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement: step 33, image 3 of 3
    • Label, photograph or make a sketch of the connector locations and of the main board bracket position on your machine.

    • Disconnect all the connectors from the rear half of the main board.

  34. Whirlpool Dryer Motor Testing and Replacement, Unfasten the main board from the main board bracket: step 34, image 1 of 1
    • Remove the sheet metal screw that retains the main board to the main board bracket.

  35. Whirlpool Dryer Motor Testing and Replacement, Separate the main board from the main board bracket: step 35, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Separate the main board from the main board bracket: step 35, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Separate the main board from the main board bracket: step 35, image 3 of 3
    • Lift the rear corner of the main board nearest to the side walls of the chassis.

    • You want to release the locking tab on the side of the main board.

    • Slide the main board toward the front of the dryer to release the tabs securing it to the main board bracket.

  36. Whirlpool Dryer Motor Testing and Replacement, Remove the main board: step 36, image 1 of 1
    • Remove the main board from the main board bracket.

  37. Whirlpool Dryer Motor Testing and Replacement, Remove the main board bracket: step 37, image 1 of 1
    • Remove the sheet metal screw holding the main board bracket.

  38. Whirlpool Dryer Motor Testing and Replacement, Remove the wiring harness from the main board bracket: step 38, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the wiring harness from the main board bracket: step 38, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the wiring harness from the main board bracket: step 38, image 3 of 3
    • Lift off the main board bracket from the chassis and turn it so the bottom is exposed.

    • Using long nose or slip joint pliers, pinch the locking wings of the harness retainer clamp.

    • Separate the harness from the main board bracket and remove the main board bracket.

  39. Whirlpool Dryer Motor Testing and Replacement, Unfasten the upper front bulkhead: step 39, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Unfasten the upper front bulkhead: step 39, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Unfasten the upper front bulkhead: step 39, image 3 of 3
    • Remove the screws securing the upper front bulkhead to the front of the chassis.

    • Remove the sheet metal screws securing the top plastic portion to the upper front bulkhead.

  40. Whirlpool Dryer Motor Testing and Replacement, Remove the upper front bulkhead: step 40, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the upper front bulkhead: step 40, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the upper front bulkhead: step 40, image 3 of 3
    • Remove the upper front bulkhead and set it aside.

  41. Whirlpool Dryer Motor Testing and Replacement, Release the belt tension: step 41, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Release the belt tension: step 41, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Release the belt tension: step 41, image 3 of 3
    • Take careful note of the belt path before proceeding.

    • Be careful during this procedure! The idler arm is under spring tension and may pinch you, or it could damage the belt switch if the arm is allowed to snap down.

    • Push the idler arm (the metal upside-down "L") up to relieve the tension on the drive belt.

    • Remove the belt from the motor pulley.

    • Gently lower the idler arm until it rests parallel to the dryer floor.

    • During reassembly, refer to your notes or the belt path link to rethread the drive belt.

  42. Whirlpool Dryer Motor Testing and Replacement, Unfasten the lower front bulkhead: step 42, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement, Unfasten the lower front bulkhead: step 42, image 2 of 2
    • Remove the screws securing the lower front bulkhead.

  43. Whirlpool Dryer Motor Testing and Replacement, Remove the lower front bulkhead: step 43, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the lower front bulkhead: step 43, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the lower front bulkhead: step 43, image 3 of 3
    • While supporting the drum, lift the lower front bulkhead off of the hooks on the chassis.

  44. Whirlpool Dryer Motor Testing and Replacement: step 44, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement: step 44, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement: step 44, image 3 of 3
    • Lower the bulkhead about 2 inches to free the drum rollers tucked under the drum.

    • While supporting the drum, remove the lower front bulkhead.

    • During reassembly, tilt the bulkhead to the right to get the rollers under the lip on the front of the drum. Once the drum is on the rollers, you can move the bulkhead to the upright position.

  45. Whirlpool Dryer Motor Testing and Replacement, Remove the drum: step 45, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the drum: step 45, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the drum: step 45, image 3 of 3
    • Use the belt to lift the drum a few inches.

    • Swing the drum out of the front of the dryer.

    • Note which end of the drum faces the front.

    • If the belt is broken, stand in front of the drum and put your arms inside it. Lift it up and pull it through the front opening of the machine. Having someone to help you with this is a good idea.

    • Make sure you get your drum back on the rollers when you reinstall the lower front bulkhead. Take your time and don't force it.

  46. Whirlpool Dryer Motor Testing and Replacement, Thermal fuse location: step 46, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement, Thermal fuse location: step 46, image 2 of 2
    • This step shows the thermal fuse location and appearance.

  47. Whirlpool Dryer Motor Testing and Replacement, Disconnect the thermal fuse: step 47, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the thermal fuse: step 47, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the thermal fuse: step 47, image 3 of 3
    • Disconnect the two spade connectors attached to the thermal fuse.

    • Always remove wires by pulling on the connector, not the wire.

  48. Whirlpool Dryer Motor Testing and Replacement, Disconnect the outlet thermistor: step 48, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the outlet thermistor: step 48, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the outlet thermistor: step 48, image 3 of 3
    • Disconnect the two spade connectors attached to the outlet thermistor.

  49. Whirlpool Dryer Motor Testing and Replacement, Remove the vent pipe: step 49, image 1 of 1
    • Remove the sheet metal screw securing the vent pipe to the blower housing.

    • Remove the vent pipe by sliding it toward the rear of the dryer to free it from the blower housing.

  50. Whirlpool Dryer Motor Testing and Replacement, Unfasten the blower housing: step 50, image 1 of 1
    • Remove the sheet metal screws securing the blower housing.

  51. Whirlpool Dryer Motor Testing and Replacement, Remove the blower housing: step 51, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the blower housing: step 51, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the blower housing: step 51, image 3 of 3
    • Move the blower housing toward the front of the dryer about 1–2 inches to clear the motor shaft.

    • Lift the blower housing up and away to remove it.

  52. Whirlpool Dryer Motor Testing and Replacement, Disconnect the motor connector: step 52, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the motor connector: step 52, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the motor connector: step 52, image 3 of 3
    • If you are just removing the motor without testing it, skip the next three steps.

    • Use a flat blade screwdriver or a spudger to lift the connector locking clips. Make sure to release both the top and bottom clips.

    • Disconnect the connector by pulling it straight off.

    • Be sure to grip the connectors and not the wire when disconnecting.

  53. Whirlpool Dryer Motor Testing and Replacement, Disconnect the common terminal: step 53, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the common terminal: step 53, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Disconnect the common terminal: step 53, image 3 of 3
    • You will need the wiring schematic for your dryer to figure out what terminals are for the start winding. Usually one of those terminals will be common with the run winding and will be connected to the belt switch.

    • For the next three steps, refer to the first image for the terminal numbering.

    • On our example machine, the terminal that is common between the main and start windings has the blue wire with the white connector at an angle (the only one).

    • Disconnect the common terminal.

    • Be sure to grip the connector and not the wire when disconnecting.

  54. Whirlpool Dryer Motor Testing and Replacement, Test the start winding: step 54, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Test the start winding: step 54, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Test the start winding: step 54, image 3 of 3
    • This step will require a multimeter. If you aren't familiar with how to use one, here is a guide that will help you.

    • Disconnect the wire that is connected to the start winding that you located on the schematic. On this machine, it is aligned with terminal 3.

    • Measure the resistance from the start winding wire to the common terminal shared between the start and run windings. Use the lowest resistance setting (usually Rx1) on your multimeter if you need to set it manually.

    • The value should be 2–5 Ω. If it's outside that range or OL, the motor is defective and needs to be replaced.

  55. Whirlpool Dryer Motor Testing and Replacement, Test the run winding: step 55, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Test the run winding: step 55, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Test the run winding: step 55, image 3 of 3
    • You will need the wiring schematic for your dryer to figure out what terminal is for the run winding. On our example machine it is aligned with terminal 5.

    • Disconnect the run winding wire.

    • Be sure to grip the connector and not the wire when disconnecting.

    • Measure the resistance from the run winding terminal to the common terminal shared with the start winding.

    • This reading should be 2–5 Ω. If it is outside this range, the motor is defective and should be replaced.

  56. Whirlpool Dryer Motor Testing and Replacement, Disconnect the belt switch: step 56, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement, Disconnect the belt switch: step 56, image 2 of 2
    • Disconnect the belt switch wire from the motor.

  57. Whirlpool Dryer Motor Testing and Replacement: step 57, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement: step 57, image 2 of 2
    • If it isn't already disconnected from checking the windings, disconnect the other belt switch wire from the motor.

    • Be sure to grip the connectors and not the wire when disconnecting.

  58. Whirlpool Dryer Motor Testing and Replacement, Reassembly information: step 58, image 1 of 1
    • During reassembly, refer to this photo for where to reconnect the wires.

  59. Whirlpool Dryer Motor Testing and Replacement, Remove the motor retaining clips: step 59, image 1 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the motor retaining clips: step 59, image 2 of 3 Whirlpool Dryer Motor Testing and Replacement, Remove the motor retaining clips: step 59, image 3 of 3
    • The next steps will show how to replace the motor.

    • With one hand, press down on the motor retainer clip at the bump on the clip. This should make it easy to unhook the clip from the motor cradle mount.

    • While maintaining the downward pressure, use your other hand to unhook the clip from the motor cradle mount.

  60. Whirlpool Dryer Motor Testing and Replacement: step 60, image 1 of 1
    • Lift the motor retainer clips off the motor and remove it.

    • Repeat the last two steps for the other motor clip.

  61. Whirlpool Dryer Motor Testing and Replacement, Remove the motor: step 61, image 1 of 2 Whirlpool Dryer Motor Testing and Replacement, Remove the motor: step 61, image 2 of 2
    • Lift the motor out of the motor mount and remove it.

Conclusion

To reassemble your device, follow these instructions in reverse order.

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Bill Gilbert

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