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Ryobi RS290G Brush Assembly Replacement

Introduction

If your Ryobi RS290G Brush Assemblies are no longer working, this guide will show you how to successfully replace them.

What you need

  1. Ryobi RS290G Brush Assembly Replacement, Top Cap: step 1, image 1 of 1

    • Remove two 20mm and one 16mm Phillips #2 screws from the housing assembly and exhaust port.

    Edit

  2. Ryobi RS290G Brush Assembly Replacement: step 2, image 1 of 1

    • Remove the three 16mm Phillips #2 screws from the top cap/upper grip.

    Edit

  3. Ryobi RS290G Brush Assembly Replacement: step 3, image 1 of 1

    • Remove the top cap.

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  4. Ryobi RS290G Brush Assembly Replacement, Switch Trigger: step 4, image 1 of 1

    • Remove the switch trigger.

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  6. Ryobi RS290G Brush Assembly Replacement, Brush Assembly: step 5, image 1 of 2 Ryobi RS290G Brush Assembly Replacement, Brush Assembly: step 5, image 2 of 2

    • Slide the power switch out of the housing assembly by carefully gripping the power switch and slide upward from the base.

    Edit

  7. Ryobi RS290G Brush Assembly Replacement: step 6, image 1 of 1

    • Remove the two 16mm Phillips #2 screws from the inner housing assembly.

    Edit

  8. Ryobi RS290G Brush Assembly Replacement: step 7, image 1 of 1

    • Remove the two 14mm Phillips #2 screws from the cord clamp.

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  9. Ryobi RS290G Brush Assembly Replacement: step 8, image 1 of 1

    • Carefully slide the housing assembly apart, avoiding damage or pulling on wires.

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  10. Ryobi RS290G Brush Assembly Replacement: step 9, image 1 of 2 Ryobi RS290G Brush Assembly Replacement: step 9, image 2 of 2

    • Slide out both brush assemblies from the inner housing assembly.

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  11. Ryobi RS290G Brush Assembly Replacement: step 10, image 1 of 1

    • Slide off the disconnect terminal for the brush assembly (white lead).

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  12. Ryobi RS290G Brush Assembly Replacement: step 11, image 1 of 1

    • Slide off the disconnect terminal for the brush assembly (black lead).

    Edit
Conclusion

To reassemble your device, follow these instructions in reverse order.

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