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Introduction

The switch on a circular saw is one of the most commonly replaced items. The switch wears out after regular use. Replacing the switch is very easy and doesn’t require any methods that are complicated.

  1. Remove the brush assembly with a flat head screwdriver. Remove the brush assembly with a flat head screwdriver. Remove the brush assembly with a flat head screwdriver.
    • Remove the brush assembly with a flat head screwdriver.

  2. Use a T25 Torx screwdriver to remove 3  (M5 x 58 mm) screws. Use a T25 Torx screwdriver to remove 3  (M5 x 58 mm) screws. Use a T25 Torx screwdriver to remove 3  (M5 x 58 mm) screws.
    • Use a T25 Torx screwdriver to remove 3 (M5 x 58 mm) screws.

  3. Use a T20 Torx screwdriver to remove the (1/4-20 x 0.66 in.) screw. After removing the (1/4-20 x 0.66 in.) screw the lever assembly can be unscrewed from the (1/4-20 x 0.66 in.) screw. After removing the (1/4-20 x 0.66 in.) screw the lever assembly can be unscrewed from the (1/4-20 x 0.66 in.) screw.
    • Use a T20 Torx screwdriver to remove the (1/4-20 x 0.66 in.) screw.

    • After removing the (1/4-20 x 0.66 in.) screw the lever assembly can be unscrewed from the (1/4-20 x 0.66 in.) screw.

  4. The motor housing assembly can now be removed from the rest of the saw. The motor housing assembly can now be removed from the rest of the saw.
    • The motor housing assembly can now be removed from the rest of the saw.

  5. Remove 5 Torx 20  (#8-16 x 5/8 in.) screws from the outer handle.
    • Remove 5 Torx 20 (#8-16 x 5/8 in.) screws from the outer handle.

  6. Remove the outer handle. Remove the outer handle. Remove the outer handle.
    • Remove the outer handle.

  7. Using a phillips head screwdriver remove the  (M4 x 12 mm) screw holding the switch in place.
    • Using a phillips head screwdriver remove the (M4 x 12 mm) screw holding the switch in place.

  8. Remove the wires that attach to the power cord. Remove the wires that attach to the power cord. Remove the wires that attach to the power cord.
    • Remove the wires that attach to the power cord.

Conclusion

To reassemble your device, follow these instructions in reverse order.

Joshua Caron

Member since: 04/05/2019

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