Introduction
If you want to salvage a pillowcase that has a broken zipper, use this guide to remove the old zipper and sew in a new one.
This guide is designed for anyone, including people with minimal sewing experience. It does not require a sewing machine. For the thread and zipper, I would recommend using a thread and zipper color that matches the pillowcase. I used an orange zipper and blue thread so that it is easier to see. In addition, this project does not have to be completed in one sitting.
This guide can also be used to replace zippers on other materials. However, the pillowcase is unique because it is made of a very thin material and is difficult to unzip when turned inside out.
What you need
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Unzip the zipper as much as possible.
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Flip the pillowcase inside out and lay it flat.
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Locate the seam that connects the zipper to the pillowcase.
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Slide the seam ripper under the first stitch. Move your hand forward in order to tear the thread.
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Repeat this process every 4-5 stitches down the seam. After ripping a few stitches, start separating the zipper from the fabric. If it is difficult to pull it apart, use the seam ripper to remove a few more stitches.
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Once there is a gap between the zipper and the pillowcase, use the seam ripper to tear the threads that are still holding them together. Alternate pulling the zipper away and ripping the seam until you have removed most of the zipper.
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Line up a new zipper with the pillowcase. The zipper can be slightly longer than the length of the pillowcase opening.
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Clip the zipper to the folded edge of the pillowcase opening. Make sure the zipper is upside down and the pillowcase is inside out.
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Keep the edge of the zipper even with the edge of the pillowcase as you continue adding clips.
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Insert the needle from the back of the pillowcase, halfway between the zipper teeth and the edge of the zipper fabric. Pull the thread all the way through until the knot catches the fabric.
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Move a half inch to the right and insert the needle from front to back. This is how you start the backstitch.
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Move another half inch to the right, and insert the needle from the back to the front and pull all the way through.
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Poke the needle back through the same hole that was created when you first pulled the needle from front to back. Make sure that the needle is going through the same hole in both layers of fabric.
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From the back, move the needle one inch to the right, and pull the thread all the way through. Repeat this process of moving one half inch to the left, pulling front to back, moving one inch to the right, then pulling back to front.
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Remove the clips as you go. Once you reach the end of your stitch, loop the thread through one hole around the edge a few times, securing both fabrics.
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Slide the needle under the stitch. Pull it almost all the way through, leaving a small opening for the needle. Poke the needle through the opening and tighten the knot. Repeat this a couple times for a secure knot.
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