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Onkyo CR-515DAB laser Replacement

What you need

  1. Onkyo CR-515DAB laser Replacement, General View: step 1, image 1 of 1
    • Shows general view of CD player which is about 17 years old. To take the cover off remove remove about 9 black screws. Remove another 2 black screws on the bottom front to unclip the front cover. This exposes 2 sunken copper coloured screws in the front face which, when removed, allow the front end to detach.

  2. Onkyo CR-515DAB laser Replacement, Removal of CD assembly: step 2, image 1 of 1
    • Image shows the internal circuit boards with the front laid to one side (mostly off-screen at bottom). Remove ribbon cable and constraining cable holds if necessary.

    • The CD assembly has been removed by undoing 4 recessed copper coloured screws in each corner (red arrows show locations). Detach the CD cables from the 2 connectors (green arrows) and ribbon cable (undo the lock first, blue arrow). Note: the CD assembly is also glued to the base, so needs levering off.

  3. Onkyo CR-515DAB laser Replacement, Remove laser assembly from CD assembly: step 3, image 1 of 1
    • Image show base of CD assembly, Undo 4 screws and springs to remove laser sub assembly (blue arrows, 2 already removed). Pull out ribbon cable from connector (pink arrow- no lock here).

  4. Onkyo CR-515DAB laser Replacement: step 4, image 1 of 1
    • Pull off the white plastic cog (blue arrow) by pinching the clip on the other side. (You can miss this step but it makes removing the laser sub assembly easier).

    • Slightly bend the white plastic arm (red arrow) so that the round metal rod can be pulled out. Then the laser sub assembly (KSS-213CL) can be removed and replaced with new (£8 AliExpress or other online retailers). If you don't have any lubricant, you can take a bit from the old unit.

  5. Onkyo CR-515DAB laser Replacement, Removal of static electicity protection solder: step 5, image 1 of 1
    • Image shows the base of the removed laser sub assembly. The pink arrow shows the location where there was originally a ball of solder, shorting out the laser to protect it from static electricity. This must be removed for it to work.

    • The solder ball can be removed with a soldering iron and copper braid to wick up the solder.

    • The supplier of the new laser recommends removing the soldering iron from the mains before de-soldering,to protect against static (?).

    • The supplier also recommended the use of earth straps, when handling. Being a damp (70%RH) UK winter, I don't normally worry about static, but did earth myself by touching a radiator out of an abundance of caution.

Conclusion

The laser was replaced and the CD player now detects the presence of a CD and spins up the CD and reads the tracks satisfactorily.

Dave Empson

Member since: 01/30/17

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