How to repair a broken buckle on the side compression strap

Introduction

If your buckle is broken, it can easily be replaced. We’ll show you how to do it in just a few steps.

Some buckles on the deuter backpack are attached to a webbing that is enclosed in the side seam. To save you the hassle of unpicking the side seam, we’ll show you a simplified repair that is just as effective.

You can get a replacement deuter buckle on our website for backpack spare parts. If the buckle you need isn’t available or if you have any further questions, our customer service is always happy to help.

You can also send your backpack to deuter for repair. You can register the repair using our contact form.

Safety Instructions and Disclaimer

Please review deuter’s safety instructions and disclaimer before using this repair guide. The guides on iFixit are for informational purposes only, and using them is at your own risk. Be sure to follow all applicable safety precautions carefully, and seek professional advice if in doubt. deuter accepts no liability for any damage, loss, or injury resulting from the use of the described repair methods.

What you need

Step 1 Determining the correct buckle size

To determine the correct buckle size, measure the webbing with a measuring tape. For example, if the webbing has a width of 16 mm, you will also need a buckle that matches this size.

Translate

Step 2

Cut the lower layer of the webbing along the side seam. The "lower layer" refers to the part of the webbing that is inside/below when the buckle is closed.
Remove the broken buckle.

Translate

Step 3

Briefly burn the edges of both cut ends to prevent the webbing from fraying later. Lightly press the melted edge with a non-flammable object (e.g., with pliers).
Caution: Direct contact with the flame or overheated material can cause burns to the skin.
Always keep the lighter moving and do not hold it in one place for too long to avoid overheating, burning, or excessive melting of the material. Move the lighter parallel to the edge of the material.
See: Additional safety instructionsfor burning fabric edges.

Translate

Step 4

Thread the new buckle onto the webbing.
Align the webbing edges flush as shown in the video. The end of the webbing can also be folded over once, but this will make the layer significantly thicker and harder to sew.

Translate

Step 5

Sew the two layers of webbing together, keeping the presser foot as close to the edge of the buckle as possible.
Sew back and forth at least 2-3 times.

Translate