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General - Repairing Broken Parts

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Time Required: 20 minutes
Difficulty: Easy
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General - Repairing Broken Parts

Introduction

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In this guide, I will show how to repair broken plastic and metal parts so that they remain stable and durable.

Cyanoacrylate or superglue alone is usually insufficient for repairing broken parts. When the parts are under normal load, the bond often breaks quickly at the same spot.

The trick is to increase the bonding surface area using glass grit sprinkled onto the glue joint.

With this technique, broken parts often end up significantly more stable than they were before.

The video shows how this works:

Video Overview

    1. General - Repairing Broken Parts, Glass grit and superglue: step 1, image 1 of 1
      • You will need superglue and glass grit with a grain size of 0.05 to 0.5 mm.

      • Glass grit has the advantage of being alkaline, which causes the superglue to cure quickly.

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    2. General - Repairing Broken Parts, Keep activator ready: step 2, image 1 of 1
      • If you want to speed up curing, use an activator.

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    3. General - Repairing Broken Parts, Clean adhesive area: step 3, image 1 of 2 General - Repairing Broken Parts, Clean adhesive area: step 3, image 2 of 2
      • Locate the broken area and ensure it is free of dust, dirt, and grease.

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    4. General - Repairing Broken Parts, Apply superglue: step 4, image 1 of 1
      • Apply a small amount of superglue to the break.

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    5. General - Repairing Broken Parts, Sprinkle glass grit: step 5, image 1 of 1
      • Sprinkle glass grit onto the adhesive and wait for it to cure. If necessary, spray a little activator to accelerate the curing process.

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    6. General - Repairing Broken Parts, Reapply adhesive: step 6, image 1 of 1
      • Reapply adhesive.

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    7. General - Repairing Broken Parts, Sprinkle more glass grit: step 7, image 1 of 1
      • Sprinkle more glass grit. Alternate applying glue, glass grit, and activator until the desired layer thickness is reached.

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    8. General - Repairing Broken Parts, After curing: step 8, image 1 of 2 General - Repairing Broken Parts, After curing: step 8, image 2 of 2
      • Once the desired layer thickness has been reached and cured, the part can be put under load.

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Conclusion

Low-viscosity superglue is better suited for this technique than gel-based glue, as the thin glue flows better into the capillaries between the glass grains.

Glass grit has the advantage of being alkaline, which causes superglue to cure quickly. In principle, you can apply as much glass grit as you like in layers, for example, to build up reinforcing ribs or bridges. Furthermore, holes and cracks can be filled in layer by layer in this way. Excess material can be trimmed off with a scalpel. Post-processing by filing or sanding is also possible.

The glass grit scattering technique is also well-suited for repairing porcelain and ceramic.

Unfortunately, not all plastics can be repaired this easily. In particular, polyethylene, polypropylene, and Teflon require a primer.

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Rolf Jethon

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