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Elastic Drawcord Replacement

What you need

  1. Elastic Drawcord Replacement, Assess the damage: step 1, image 1 of 3 Elastic Drawcord Replacement, Assess the damage: step 1, image 2 of 3 Elastic Drawcord Replacement, Assess the damage: step 1, image 3 of 3
    • Assess the state of the drawcord - if it's damaged, stretched out, or missing entirely.

    • If original drawcord is present, take note of:

    • Design - How the drawcord is threaded into the garment (e.g. through hand pockets or a grosgrain loop)

    • Cord Lock - How the drawcord threads through the cord lock(s)

    • Other Pieces - If the drawcord is used with any additional hard trims like end caps or clear plastic discs

    • If the drawcord is missing entirely, please see Step 3.

  2. Elastic Drawcord Replacement, Remove the damaged drawcord: step 2, image 1 of 3 Elastic Drawcord Replacement, Remove the damaged drawcord: step 2, image 2 of 3 Elastic Drawcord Replacement, Remove the damaged drawcord: step 2, image 3 of 3
    • On both ends of the drawcord:

    • Use flush cutters to pry off the tip of the end cap.

    • Pull the drawcord end out of the end cap and untie the knot.

    • Remove the base of the end cap and any plastic discs (if present).

    • Wear safety glasses.

    • Save all these pieces.

    • Unthread the drawcord by releasing the tension from the cord locks and pulling it out of the garment completely.

    • The drawcord end knots can also be cut for faster removal (reference image #2). If doing so, add 1 inch (~25 mm) to the measurement in Step 3.

  3. Elastic Drawcord Replacement, Measure and cut the new drawcord: step 3, image 1 of 3 Elastic Drawcord Replacement, Measure and cut the new drawcord: step 3, image 2 of 3 Elastic Drawcord Replacement, Measure and cut the new drawcord: step 3, image 3 of 3
    • If the drawcord isn't stretched out or missing any part, use the old drawcord as a reference to measure and cut the appropriate length for a new one.

    • Alternatively, to measure and cut a new drawcord without the old one:

    • Measure the length of the hem.

    • Add the distance the cord travels to and from any cord locks.

    • Add 2 inches (~51 mm) to account for a 1 inch (~25 mm) seam allowance on each end.

    • Add an additional 1 inch (~25 mm) if the drawcord end knots were cut in Step 2.

    • Use a lighter to singe the cut ends of the drawcord.

    • Discard broken pieces responsibly.

  4. Elastic Drawcord Replacement, Thread the drawcord into the hem: step 4, image 1 of 3 Elastic Drawcord Replacement, Thread the drawcord into the hem: step 4, image 2 of 3 Elastic Drawcord Replacement, Thread the drawcord into the hem: step 4, image 3 of 3
    • Use your fingers or a plastic drawstring threader to thread the new drawcord through the hem.

    • Once through the hem, double check that the drawcord length is correct.

    • Thread the drawcord through any cord locks and associated grosgrain tabs.

  5. Elastic Drawcord Replacement, Thread the drawcord into pockets: step 5, image 1 of 3 Elastic Drawcord Replacement, Thread the drawcord into pockets: step 5, image 2 of 3 Elastic Drawcord Replacement, Thread the drawcord into pockets: step 5, image 3 of 3
    • Use a plastic drawstring threader, latch hook, bodkin, or safety pin to thread the drawcord ends into pockets.

  6. Elastic Drawcord Replacement, Secure the new drawcord: step 6, image 1 of 3 Elastic Drawcord Replacement, Secure the new drawcord: step 6, image 2 of 3 Elastic Drawcord Replacement, Secure the new drawcord: step 6, image 3 of 3
    • Thread the plastic disc and the end cap base onto the drawcord end.

    • Tie a knot at the end of the drawcord. Pull it tight and snip or singe away any excess.

    • Pull the drawcord so the knot rests inside the end cap base.

    • Check that the knot doesn't pull through the end cap.

    • Replace end cap tip by snapping it into place.

  7. Elastic Drawcord Replacement, Functionality test and quality control: step 7, image 1 of 3 Elastic Drawcord Replacement, Functionality test and quality control: step 7, image 2 of 3 Elastic Drawcord Replacement, Functionality test and quality control: step 7, image 3 of 3
    • Pull on the ends of the drawcord to make sure they're secured and that the drawcord is functioning properly.

    • Test the drawcord's function at each cord lock.

    • Make a final check on the drawcord length when the cord locks are loosened and the drawcord is laying naturally:

    • Too Tight - Not enough cord. The hemline will bunch.

    • Too Loose - Too much cord. Excess drawcord will either undulate inside the hemline or hang loosely from the cord locks.

  8. Elastic Drawcord Replacement, Troubleshooting: step 8, image 1 of 3 Elastic Drawcord Replacement, Troubleshooting: step 8, image 2 of 3 Elastic Drawcord Replacement, Troubleshooting: step 8, image 3 of 3
    • VARIATIONS: There are many varieties of drawcords on the vast array of Patagonia items. The techniques and steps outlined in this tutorial can be rearranged or modified to fit the circumstances.

    • MISSING CORD: If the drawcord is missing entirely, use grosgrain loops, eyelets and rivets as context clues. Alternatively, try to find photos of the item on Patagonia.com, WornWear.com, and Google image search.

    • HOOD: Hood drawcords can be more complex with multiple lengths of elastic that can loop around one another. Be careful to examine the placement of drawcords in a hood before removing them.

Finish Line

Katherine Anick-Jenkins

Member since: 12/18/24

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