Introduction
Is your DeWalt reciprocating saw stopping and starting sporadically or catching while in use? You may be experiencing an issue with the gear assembly, below are the steps to help you replace the gear assembly and return your device to working condition.
What you need
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Remove the seven 3/4" Button Head Torx Security screws out of the handle with the Torx T20H bit and IFixit Precision Bit Driver.
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Use a #2 Phillips Screwdriver to remove the large black screw at the shoe of the device or the black plastic housing.
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Remove the heavy, grey metal cover that is located above the gear to access the assembly. Put aside the metal cover and carefully lift gear assembly out.
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Evaluate the gear to ensure that no dirt or debris is jamming the gear assembly. Be sure to also evaluate the teeth of the gear, making sure no teeth have broken. Clean the gear assembly and replace gear as required.
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To reassemble your device, follow these instructions in reverse order.
To reassemble your device, follow these instructions in reverse order.