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DeWalt DW235G Drill Power Cord Replacement

Introduction

Follow this guide to replace the power cord to the drill, refer to the troubleshooting guide to determine if you need to replace the power cord. Troubleshooting guide

What you need

  1. DeWalt DW235G Drill Power Cord Replacement, Handle Cover: step 1, image 1 of 1

    • Remove the three screws with a Tr20 hex bit screwdriver.

    • Remove the back cover.

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  2. DeWalt DW235G Drill Power Cord Replacement, Power Cord: step 2, image 1 of 1

    • Unscrew the Tr20 Hex Screw connecting the green wire to the power cord.

    • Ensure the power drill is unplugged before disconnecting wires.

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  4. DeWalt DW235G Drill Power Cord Replacement: step 3, image 1 of 2 DeWalt DW235G Drill Power Cord Replacement: step 3, image 2 of 2

    • Disconnect all the wires connected from the trigger box and power cord to the drill motor by pulling on the connectors.

    • There will be 5 wires to disconnect: 2 black, a white, a red, and a blue wire. Remember the locations of where they were connected so you can reconnect them later.

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  5. DeWalt DW235G Drill Power Cord Replacement: step 4, image 1 of 1

    • Remove the trigger box and power cord from the main chassis.

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  6. DeWalt DW235G Drill Power Cord Replacement: step 5, image 1 of 1

    • Disconnect the wires connecting the power cord to the trigger box by pressing on the clips with a spudger tool.

    • There will be 3 wires to disconnect: A black, white, and green wire. Remember what color attaches to each connector on the trigger box.

    • For reassembly, insert the wires back into the trigger box until a click is heard.

    Edit
Conclusion

The power cord will now be disconnect and you can replace it with a new one.

To reassemble your device, follow these instructions in reverse order.

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