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Replacement of the Dyson v12 vacuum cleaner's trigger

What you need

  1. Replacement of the Dyson v12 vacuum cleaner's trigger, 1. Removal of the filter: step 1, image 1 of 1
    • Remove the back filter by unscrewing, as you would for cleaning it (no tool needed).

  2. Replacement of the Dyson v12 vacuum cleaner's trigger, 2. Removal of the dust sucker "vortex" tube: step 2, image 1 of 3 Replacement of the Dyson v12 vacuum cleaner's trigger, 2. Removal of the dust sucker "vortex" tube: step 2, image 2 of 3 Replacement of the Dyson v12 vacuum cleaner's trigger, 2. Removal of the dust sucker "vortex" tube: step 2, image 3 of 3
    • Remove the dust sucker "vortex" tube by removing the four screws inside the cover with a slender PH1 screwdriver (for example from the "Marlin screwdriver set") and the two screws above the handle on the back (circles). The screwdrivers with amovible bits are too wide for this step.

  3. Replacement of the Dyson v12 vacuum cleaner's trigger, 3. Removal of the white cap: step 3, image 1 of 2 Replacement of the Dyson v12 vacuum cleaner's trigger, 3. Removal of the white cap: step 3, image 2 of 2
    • Unscrew the two Torx screws (T8) that are visible and pop out the cap with a lever.

  4. Replacement of the Dyson v12 vacuum cleaner's trigger, 4. Removal of the battery: step 4, image 1 of 2 Replacement of the Dyson v12 vacuum cleaner's trigger, 4. Removal of the battery: step 4, image 2 of 2
    • Remove the battery by unscrewing the two screws on the bottom and the one in the centre-back of the handle with a PH1 screwdriver. Pull the battery to slide it out.

  5. Replacement of the Dyson v12 vacuum cleaner's trigger, 5. Freeing of the wires of the handle assembly: step 5, image 1 of 2 Replacement of the Dyson v12 vacuum cleaner's trigger, 5. Freeing of the wires of the handle assembly: step 5, image 2 of 2
    • Disengage the black plug by pushing on it axial (you'll need to force a bit).

    • Free the small white connector but pulling it out. On some versions, the whole board is covered by a silicon gel that must be peeled beforehand.

    • Remove the two Torx (T8) screws holding the terminals.

  6. Replacement of the Dyson v12 vacuum cleaner's trigger, 6. Removal of the anti-repair cable guide: step 6, image 1 of 1
    • Use a flexible extension to unscrew the two T8 screws (circles) from the cable guide. Those screws cannot be accessed with a straight screwdriver.

    • Flatten the terminal with pliers to allow them to slip through the guide.

    • Use a metallic stylus to free the cable guide (rectangle) then remove it.

  7. Replacement of the Dyson v12 vacuum cleaner's trigger, 7. Disengage the trigger assembly: step 7, image 1 of 2 Replacement of the Dyson v12 vacuum cleaner's trigger, 7. Disengage the trigger assembly: step 7, image 2 of 2
    • Use a slender T8 screwdriver to remove the screw deep inside the handle. The screwdrivers with interchangeable bits are too wide for this step.

    • Use a plier to pull out the trigger assembly out of the handle.

  8. Replacement of the Dyson v12 vacuum cleaner's trigger, 8. Replacement of the trigger: step 8, image 1 of 2 Replacement of the Dyson v12 vacuum cleaner's trigger, 8. Replacement of the trigger: step 8, image 2 of 2
    • Unclip the broken trigger and replace it by a new one printer from https://www.thingiverse.com/thing:720166.... I recommend ABS or PETG for their strength. Place the spring around the bottom pin of the new trigger.

    • To reassemble it, follow those steps in reverse order.

Conclusion

To reassemble, follow the steps in reverse order.

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