Introduction

This page gives instructions for disassembling the Black and Decker WP900 6-Inch Orbital Waxer and Polisher to the point where the motor can be fully removed and replaced.

Using the plastic tool, detach the handle tab as shown.
  • Using the plastic tool, detach the handle tab as shown.

  • Make sure the device is unplugged.

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Using the Philips #1 screwdriver, unscrew all of the screws. There should be 8-30mm screws to remove.
  • Using the Philips #1 screwdriver, unscrew all of the screws. There should be 8-30mm screws to remove.

  • Be sure to keep track of where each screw was placed in the device for later reassembly.

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Remove the back panel of the external casing, leaving all internal components resting in the front panel. Remove the black handle from the main external casing. Remove the black handle from the main external casing.
  • Remove the back panel of the external casing, leaving all internal components resting in the front panel.

  • Remove the black handle from the main external casing.

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Loosen the power cord and control panel. Using the Phillips #1 screwdriver, remove two 22mm screws.
  • Loosen the power cord and control panel. Using the Phillips #1 screwdriver, remove two 22mm screws.

  • The metal bracket will detach with the two screws.

  • Using the Flathead 3/32" screwdriver, remove two 22mm screws.

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Gently pull the power cord out from the control module. Remember, when you're reassembling the device, the black wire should be on the top.
  • Gently pull the power cord out from the control module.

  • Remember, when you're reassembling the device, the black wire should be on the top.

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Firmly grasping the motor, dislodge the internal components from the frontal external casing.
  • Firmly grasping the motor, dislodge the internal components from the frontal external casing.

  • Switch and control panel are attached to the motor.

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Using a Phillips #1 screwdriver, remove the two 22mm screws securing the brush assembly to the motor. Using a Phillips #1 screwdriver, remove the two 22mm screws securing the brush assembly to the motor.
  • Using a Phillips #1 screwdriver, remove the two 22mm screws securing the brush assembly to the motor.

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To fully remove the brush assembly from the motor, push the brushes (enclosed in the gold ribbing) outward and pull up. To fully remove the brush assembly from the motor, push the brushes (enclosed in the gold ribbing) outward and pull up.
  • To fully remove the brush assembly from the motor, push the brushes (enclosed in the gold ribbing) outward and pull up.

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With a large amount of force, pull the motor up and off of the wire coil.
  • With a large amount of force, pull the motor up and off of the wire coil.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

Stefan Wolowec

Member since: 02/15/2016

101 Reputation

1 Guide authored

Team

IUPUI, Team 8-8, Wilson Spring 2016 Member of IUPUI, Team 8-8, Wilson Spring 2016

IUPUI-WILSON-S16S8G8

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4 Guides authored

One Comment

Very straightforward tutotial. We are writing review of this product here https://www.helpful.reviews/en/product/4.... However we have not found many cases among owners of this product that they would need to repair motor by its replacement.

John Bazmek - Reply

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