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250 Watt Hub Motor For E Bike Power Cable Replacement

  1. 250 Watt Hub Motor For E Bike Power Cable Replacement, Making the tool: step 1, image 1 of 3 250 Watt Hub Motor For E Bike Power Cable Replacement, Making the tool: step 1, image 2 of 3 250 Watt Hub Motor For E Bike Power Cable Replacement, Making the tool: step 1, image 3 of 3
    • Milling the tool from an old screen printing plate 10mm.

  2. 250 Watt Hub Motor For E Bike Power Cable Replacement, Unscrewing the cover screws: step 2, image 1 of 1
    • Remove the screw pinion. Then unscrew these three screws.

  3. 250 Watt Hub Motor For E Bike Power Cable Replacement, Loosen cover: step 3, image 1 of 1
    • Fix the tool with three M5 screws of suitable length. Tighten the screws firmly. Turn the tool in the counterclockwise direction. At the beginning, help with a few strong hammer blows.

  4. 250 Watt Hub Motor For E Bike Power Cable Replacement, Remove motor: step 4, image 1 of 1
    • After unscrewing the cover, the whole motor can be pulled out.

  5. 250 Watt Hub Motor For E Bike Power Cable Replacement, Dismantle half axle: step 5, image 1 of 1
    • The wires were damaged by a fall. The motor did not turn anymore. Cut the cable here, then unscrew the half axle.

  6. 250 Watt Hub Motor For E Bike Power Cable Replacement, Solder cable: step 6, image 1 of 1
    • Pull the cable part with the plug through the half-axis and solder it. So that not all soldering points come to lie on each other, the cables are soldered in different lengths. The whole thing was insulated with heat shrink tubing.

  7. 250 Watt Hub Motor For E Bike Power Cable Replacement, Mount half axle: step 7, image 1 of 1
    • The half axle is mounted again. Wrong the first time, as can be seen in the picture :-). The marking must be in the right place again so that the flats of the half-axis match the other half.

    • Now the motor can be reassembled. Before screwing the cover shut, grease the thread and use the special tool to screw the cover shut.

Conclusion

Work through the steps in reverse order to reassemble your device.

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Erwin Hunziker

Member since: 07/03/20

217 Reputation

1 Guide authored

One Comment

Hy, was für ein controller hast du dabei ?möchte auch gern nur drei kabel anstatt neun.

Benjamin Tacco - Reply

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