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01. Tools

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Difficulty: Very easy
01. Tools
    1. 01. Tools, No power tools: step 1, image 1 of 1
      • Do not use power tools for the whole assembly or you might damage hardware. Always use hand tools.

      • Tightening torque values recommended:

      • Max 4.5Nm for M5 screws on metal to metal assemblies (e.g. joining plate on an extrusion).

      • Max 1.5-2Nm for M5 screws on printed part to metal (e.g. y_rod_holder.stl on extrusion).

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    2. 01. Tools, Mandatory tools: step 2, image 1 of 1
      • This step and the next one list the mandatory tools you need to build the Bear frame.

      • Small pliers with cutting capabilities

      • Hex key 1.5mm for MK2(S) and MK2.5(S) only, not useful for MK3(S).

      • Hex key 2mm.

      • Hex key 2.5mm. Ball end would be very useful.

      • Hex key 3mm.

      • Spanner 5.5mm

      • Slotted screwdriver #1

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    3. 01. Tools, Mandatory tools: step 3, image 1 of 1
      • This step and the previous one list the mandatory tools you need to build the Bear frame.

      • Having a quality square will help you to build the Bear precisely. We recommend a 200mm long machinist precision square, ideally with standard DIN 875 / BS 939 (any grade).

      • If you don't have such a square or want to use a lower quality one, check these videos on how to test and fix your square:

      • How to Square a Square by Wesley Treat: https://youtu.be/FNpAQHrNpNU

      • How to Square a Square and Make it True by Wood By Wright: https://youtu.be/enEYzTXg2Jg

      • Caliper, 150mm long minimum. If you don't have a caliper you can use a steel ruler. (A vernier caliper is generally more accurate than a digital caliper, at the same price point.)

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    4. 01. Tools, Optional tools: step 4, image 1 of 1
      • This step and the next one list the optional tools that can be helpful during assembly. You can build the Bear frame perfectly without them.

      • Sorry for this extra list, we love tools...

      • A long caliper of 200mm or more helps to align the Y axis smooth rods spacing on any "Prusa type" printer.

      • A general purpose clamp will facilitate the squaring of the frame when using a machinist square.

      • Tweezers are always useful :)

      • You can add a dab of blue Loctite #243 to the screws during assembly to prevent them from unscrewing.

      • An 8mm drill bit or 8mm reamer can be useful in case the smooth rods holes on Z axis are a bit too tight.

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    5. 01. Tools, Optional tools: step 5, image 1 of 2 01. Tools, Optional tools: step 5, image 2 of 2
      • This step and the previous one list the optional tools that can be helpful during assembly. You can build the Bear frame perfectly without them.

      • Files and deburring tool can be helpful to clean the printed parts.

      • It is good practice to re-grease the bearings during the assembly.

      • We recommend the use off a lithium based lubricant that has a viscosity between 50 and 100mm2/s at 40 °C, NLGI class 2 and a thermal resistance of 100°C or more.

      • A torque tool can be useful to ensure you apply max torque without damaging hardware.

      • We recommend max 4.5Nm for the metal to metal assemblies (e.g. joining plate on an extrusion) and max 1.5-2Nm for printed parts (e.g. y_rod_holder.stl on extrusion).

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Greg Bear

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