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1988 Thru 1998 Chevrolet GMC Pick Ups

308 pages · 39.93 MB · PDF

Chevrolet & GM Pick-ups oe

1988 thru 1998 co All Models 1999 and 2000 - 07/4 Classic o 2WD and 4WD All gasoline engines 0 Includes Suburban (1992 thru 1999),

Full-size Blazer & Jimmy (1992 thru 1994), Tahoe & Yukon (1995 thru 1999)

Haynes Repair Manual

Based on a complete teardown ana | rebuild.

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Chevrolet & GMC Pick-ups Automotive Repair Manual

by Ken Freund and John H Haynes

Member of the Guild of Motoring Writers

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Models covered:

Chevrolet and GMC pick-ups

1988 through 2000

Suburban, Blazer, Jimmy, Tahoe and Yukon

1992 through 2000

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Two- and four-wheel drive versions -Does not include diesel or heavy-duty (C3HD) model information

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Haynes Publishing Group

Sparkford Nr Yeovil Somerset BA22 7JJ England

Haynes North America, Inc 861 Lawrence Drive Newbury Park California 91320 USA

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Acknowledgements

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We are grateful to Dominik Scharding for providing the 454 SS pick-up seen in certain photos. Wiring diagrams and certain illustrations originated exclusively for Haynes North America, Inc. by Valley Forge Technical Information Services. Technical writers who contributed to this project include Mike Stubblefield, Jon LaCourse, Jeff Killingsworth and Robert Maddox.

  • © Haynes North America, Inc. 1997, 1998, 2001

With permission from J.H. Haynes & Co. Ltd.

A book in the Haynes Automotive Repair Manual Series

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TAMERS MORESETT A OP? Mich EE

Printed in the U.S.A.

All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage or retrieval system, without permission in writing from the copyright holder.

ISBN 1 56392 426 9

_ ee nt ea Library of Congress Control Number: 2001089936

While every attempt is made to ensure that the information in this manual is correct, no liability can be accepted by the authors or publishers for loss, damage or injury caused by any errors in, or omissions from, the information given.

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Contents

Introductory pages

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About this manual Introduction to the full-size Chevrolet and Suburban, Blazer and Jimmy Vehicle identification numbers Buying parts Maintenance techniques, tools and working Booster battery (jump) starting Jacking and towing0-5 0-5 0-6 0-8 0-8 0-16 0-17
Chapter 1 Tune-up and routine maintenance1-1
Chapter 2 PartA Engines2A-1
Chapter 2 PartB General engine overhaul procedures2B-1
Chapter 3 Cooling, heating and air conditioning systems4 '4
Chapter 4 Fuel and exhaust systems
Chapter 5 Engine electrical systems
Chapter 6 Emissions control systems
Chapter 7 PartA Manual transmission
Chapter 7 PartB Automatic transmission
Chapter 7 Part C Transfer case
Chapter 8 Clutch and driveline
Chapter 9 Brakes
Chapter 10 Suspension and steering systems
Chapter 11 Body
Chapter 12 Chassis electrical system
Wiring diagrams
Index

Table Caption: This table is a table of contents for a service manual for full-size Chevrolet and Suburban, Blazer, and Jimmy vehicles, outlining chapters and their corresponding page numbers. It covers introductory information, routine maintenance, engine systems, drivetrain, brakes, suspension, steering, body, and electrical systems.

About this manual

Its purpose

The' purpose of this manual is to help you get the best value from your vehicle. It can do so in several ways. It can help you decide what work must be done, even if you choose to have it done by a dealer service department or a repair shop; it provides information and procedures for routine maintenance and servicing; and it offers diagnostic and repair procedures to follow when trouble occurs.

We hope you use the manual to tackle the work yourself. For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the vehicle into a shop and making the trips to leave it and pick it up. More importantly, a lot of money can be saved by avoiding the expense the shop

NOTE

A Note provides information necessary to properly complete a procedure or information which will make the procedure easier to understand.

CAUTION

A Caution provides a special procedure or special steps which must be taken while completing the procedure where the Caution is found. Not heeding a Caution can result in damage to the assembly being worked on.

WARNING

A Warning provides a special procedure or special steps which must be taken while completing the procedure where the Warning is found. Not heeding a Warning can result in personal injury.

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Introduction to the full-size Chevrolet and GMC pick-ups

The 1988 and later full-size (C and K model) Chevrolet and GMC pick-up trucks have a conventional front engine/rear wheel drive layout. Four-wheel drive (4WD) is available on some models.

The V6 and V8 engines equipped in these vehicles use Throttle Body Injection (TBI) on early models (1988 through 1995) or Central Sequential Fuel Injection (Central SFI) on late models (1996 through 2000). Power from the engine is transferred to either a four or five-speed manual or three or four-speed automatic transmission. A transfer case and driveshaft are used to drive the front driveaxles on 4WD models.

The suspension is independent at the front. On 2WD models, coi! springs are used at the front. On 4WD models, torsion bars are used instead of coil springs. The solid rear axle is suspended by leaf springs on all mod- must pass on to you to cover its labor and overhead costs. An added benefit

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