Audi Q5 7 Speed Dual Clutch Transmission 0B5 (S Tronic)
Repair Manual
Audi A5 Cabriolet 2009 ➤ ,
Audi A4 2008 ➤ ,
Audi A5 Coupé 2008 ➤ , Audi A6 2011 ➤ ,
Audi A7 Sportback 2011 ➤ ,
Audi A6 China 2012 ➤ ,
Audi Q5 2008 ➤ , Audi Q5 China 2010 ➤
Servicing - 7-Speed Dual Clutch Transmission 0B5 (S tronic)
Edition 12.2018
List of Workshop Manual Repair Groups
Repair Group
- 00 - General, Technical Data
- 30 - Clutch
- 34 - Controls, Housing
- 35 - Gears, Shafts
- 39 - Final Drive, Differential
Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Contents
Table Caption: This is a table of contents for a technical manual, likely related to automotive repair, detailing various sections and sub-sections concerning the clutch, controls, housing, gears, shafts, and final drive of a transmission, along with corresponding page numbers.
i
| 3.3 | Selector Shaft Seal, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 82 |
|---|---|---|
| 4 | Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 83 |
| 4.1 | Left Flange Shaft, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . | 83 |
| 4.2 | Left Flange Shaft Ball Bearing Pre-Tension, Checking and Adjusting . . . | 85 |
| 4.3 | Left Flange Shaft Ball Bearing Mounting Bracket, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . | 91 |
| 4.4 | Right Flange Shaft, Removing and Installing | 92 |
| 5 | Center Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 94 |
| 5.1 | Overview - Self-Locking Center Differential . . . . . . . . . . . . . . . . . . . . . . | 94 |
| 5.2 | Self-Locking Center Differential, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . | 99 |
| 5.3 | Center Differential Housing, Servicing . . . . . . . . . . . . | 105 |
| 5.4 | Transmission Output Shaft Seal, Replacing . . . . . . . . . . . . . . . . . . . . . . | 111 |
| 6 | Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 114 |
| 7 | Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . | 119 |
Table Caption: This table of contents outlines procedures for servicing the differential and center differential components of a vehicle, including specific instructions for flange shafts, bearings, and seals, as well as general information on special tools and revision history.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
00 General, Technical Data
1 Repair Information
(Edition 12.2018)
- ⇒ '1.1 Guidelines for Clean Working Conditions', page 1
- ⇒ '1.2 General Repair Information', page 1
- ⇒ '1.3 Contact Corrosion', page 3
1.1 Guidelines for Clean Working Conditions
- ♦ Always clean the connection locations and the area around them before loosening.
- ♦ Clean the transmission and transmission components using Cleaning Solution - D 009 401 04- .
- ♦ Use lint-free cloths when cleaning, for example, the 'WYPALL X70/WORKHORSE' cloth made by Kimberly-Clark Professional.
- ♦ Seal all open lines and connections immediately with clean plugs or caps from the Engine Bung Set - VAS6122- .
- ♦ Place removed parts on a clean surface and cover them. Use foil or lint-free cloths.
- ♦ Cover or plug unpacked components if repairs cannot be performed immediately.
- ♦ Only install clean components: Remove the replacement parts from their packaging just prior to installing them.
- ♦ Protect the disconnected connectors from dirt and moisture and only connect when they are dry.
1.2 General Repair Information
Using the Repair Manual
Refer to the '7-speed DSG transmission (S tronic)' repair manual for all special procedures with the transmission installed, depending on the model. The servicing repair manual either does not describe them or describes them only partially. Both repair manual are needed for a successful repair.
Carefulness, cleanliness and the correct tools are required for transmission repairs to be successful. The usual basic safety precautions also, naturally apply when carrying out vehicle repairs.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Some general repair information that applies to several procedures throughout this manual is summarized here. They apply to this repair manual.
- ♦ Handle ATF, transmission fluid and other oils carefully.
- permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. Oil, Environmental and Disposal Regulations
- ♦ Dispose of the drained fluids properly.
- ♦ Follow the legal environmental and disposal regulations.
- ♦ Follow the information provided on oil packaging.
Special Tools and Equipment
For a complete list of special tools used in the repair manual. Refer to Workshop Equipment and Special Tools.
Transmission
- ♦ Follow all the guidelines for clean working conditions. Refer to ⇒ '1.1 Guidelines for Clean Working Conditions', page 1 .
- ♦ If installing parts that can be used again, clean and check them and replace if necessary.
- ♦ During installation, make sure that the alignment bushings are fitted correctly.
O-Rings, Shaft Seals, Seals
- ♦ O-rings, shaft seals and seals must be replaced.
- ♦ After removing gaskets, examine contact surface on housing/ shaft for burr resulting from removal or for other signs of damage.
- ♦ Clean the housing separating surface thoroughly before assembling.
- ♦ Before installing, lightly lubricate
