Life Fitness Consumer Folding Treadmill Service Manual.pdf

LifeFitness

Life Fitness Sport, Essential and Ballys Consumer Treadmills

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Customer Support Services

SERVICE MANUAL

Life Fitness Sport and Essential Consumer Treadmills

INTRODUCTION

This service manual is applicable to Consumer Folding Treadmill. Information in this manual represents typical configuration and may differ slightly from actual equipment. The Service Manual provides recommendations for safe and efficient approaches to problem situations. This manual consists of:

Section I

□ TROUBLESHOOTING

Section II

□ DIAGNOSTICS

Section III

□ “HOW TO...”

Section IV

□ ELECTRONICS

Section V

□ MISCELLANEOUS

If an operating problem should arise, turn to the TROUBLESHOOTING GUIDES and attempt to isolate what is causing the malfunction. The GUIDES are suggestions to the most probable cause.

Refer to the appropriate "How To..." which covers step-by-step procedures for the replacement or adjustment of parts. Use of basic hand tools is all that is required to perform most service procedures. If special service tools are required, then "Special Tools Required" will be listed in the title page.

FAX or call Life Fitness Customer Support Services, Monday through Friday, 8:00 AM to 5:00 PM Central Standard Time. To better assist you in a more efficient and expedient manner, please have the following information ready for the Customer Service Technician as follows:

1. Equipment model number

2. Serial number

3. Symptom of the problem

4. Part name and number to order

If you have any questions or comments please phone, mail, or fax Life Fitness at:

LIFE FITNESS COMPANY - CUSTOMER SUPPORT SERVICES

10601 Belmont Avenue, Franklin Park, IL 60131; USA

Telephone: 847-451-0036, Toll Free: 800-351-3737, FAX: 847-288-3702

Life Fitness Sport and Essential Consumer Treadmills

SPECIAL SERVICE TOOL REQUIREMENTS

Unless otherwise specified, only basic hand tools are required to perform service procedures outlined in this section. Some of these standard tools should consist of: Philips and Straight-Blade Screw Drivers, Torx Set, Pliers, Rubber Mallet, Pry Bar, Snap Ring Pliers (internal and external), Standard and Metric; Allen Wrenches, Socket Sets, and Hand Wrenches.

Specialized tools will be listed after the sub-heading $ \underline{\text{Special Service Tools}} $:, which appears below the Service Procedure Heading at the top of the page. If no specialized tools are required, then the title would read: $ \underline{\text{Special Service Tools: NONE}} $, which means that standard hand tools should be employed to provide service to the product.

Specialized tools must be used to ensure safe and effective service procedures. Improvisation or attempts to use any other tool could result in unnecessary damage to the equipment or personal injury.

Life Fitness Sport and Essential Consumer Treadmills TABLE OF CONTENTS

SECTION I TROUBLESHOOTING GUIDES
NO POWER ..... 2
UNIT RESETS RANDOMLY OR PAUSES ..... 2
ERR1 ..... 2
ERR2 ..... 2
ERR2 ..... 2
ERR5 ..... 3
ERR11 ..... 3
KNOCKING AT REAR OF UNIT ..... 3
KNOCKING FROM DECK ..... 3
RUBBING SOUND ..... 3
SQUEAKING NOISE ..... 3
GROANING SOUND ..... 3
RUNNING BELT TRACKING BEYOND LIMITS ..... 3
RUNNING BELT SLIPS ..... 4
MAX SPEED REDUCED ..... 4
DISPLAY READS CONTINUOUS HEART RATE ..... 4
NO CHEST STRAP DETECTED (IF EQUIPPED) ..... 4

SECTION II DIAGNOSTICS
T810 CONSOLE ..... 2
TRAINING W/O PRESET PROGRAM ..... 3
QUICK START ..... 3
MANUAL MODE ..... 3
TRAINING WITH USER SET TARGETS ..... 3
TO WORKOUT WITH TARGET SETTING MODES ..... 3
TRAINING WITH PRESET PROGRAMS ..... 3
TO WORKOUT WITH PRESET PROGRAMS ..... 4
T830 CONSOLE ..... 5
METRIC TO MILES ..... 6
WIRELESS HEART RATE CONSOLE ..... 6
PERCENT OF MAX HEART RATE ..... 6
VIEW ..... 6
COOL DOWN ..... 6
SPEED ADJUSTMENTS ..... 6
ELEVATION ADJUSTMENTS ..... 6
PAUSE ..... 6
END OF WORKOUT ..... 6
QUICK START ..... 7
CUSTOM PROGRAM A&B ..... 7
SPEED PROGRAMS ..... 8
ELEVATION PROGRAMS ..... 8
HEART RATE CONTROL PROGRAM ..... 9
TARGET SETTING PROGRAMS ..... 9
TARGET BY TIME ..... 9
TARGET BY DISTANCE ..... 9
TARGET BY CALORIES ..... 10

Life Fitness Sport and Essential Consumer Treadmills TABLE OF CONTENTS - CONTINUED

SECTION III HOW TO...REPLACE THE...
RUNNING BELT AND DECK.....2
ADJUST RUNNING BELT TENSION.....4
ADJUST RUNNING BELT AND TRACKING.....5
MOTOR DRIVE BELT.....6
DRIVE MOTOR.....7
FRONT ROLLER.....8
REAR ROLLER.....9
DECK CUSHION.....10
INCLINE MOTOR.....11
MOTOR CONTROLLER.....12
MOVING WHEEL.....13
Console PCB.....14

SECTION IV ELECTRONICS
T810 CONSOLE.....2
T830 CONSOLE.....3
MOTOR CONTROLLER PCB.....4
T810 BLOCK DIAGRAM.....5
T830 BLOCK DIAGRAM.....6
WIRING DIAGRAM (CE VERSION).....7
WIRING DIAGRAM (NONE CE VERSION).....8

SECTION V MISCELLANEOUS
MODEL ID AND S/N.....2
PREVENTIVE MAINTENANCE TIPS.....3
UNPACKING INSTRUCTIONS.....4
INSTALLATION INSTRUCTIONS.....5
NOTES.....10

SECTION I

TROUBLESHOOTING GUIDES

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