The Chevrolet Cavalier is a compact automobile produced from 1982 to 2005 by General Motors.

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'04 Cavalier starter won't engage/activate

Hi!

I have a 2004 chevrolet cavalier, new battery, starter will not activate. When I turn the key on the gauges all activate but when I try to crank the car the gauges deactivate as if low voltage. Battery tested with multimeter @ 12.75 volts. Wires/terminals connecting to starter can't be moved by hand.

I just replaced the battery because the old one was 5yrs old and the other day I had to charge the battery to get car cranked. The next day the battery was dead again & wouldn't take a charge from my battery charger. When I replaced the battery I first connected the positive cable & when I connected the negative/ground cable to the battery it sparked. I thought it was odd. I tried cranking the car & get the results mentioned above, (gauges deactivate). I disconnected both battery cables, checked fuses, connections to starter & then reconnected battery. It didn't spark the second time.

Any ideas on what it could be or what & how to test? Thank you, very much for your time! Have a great day!

HH

Update (05/11/2017)

I finally got a chance to check out my car today. Wiring & connections from battery is all good. I removed the starter, had it tested at an auto shop that rebuilds them & it was good. I'm not getting any voltage on the purple wire that connects to the smallest terminal on the starter, which I believe is the wire that comes from the ignition switch's "crank" function. I was able to test about 3ft of that wire, from the starter terminal towards the engine firewall, for continuity but the purple wire I found "inside" the car @ the firewall isn't showing continuity to the starter terminal end of that wire.

I'm unable to see if that wire runs directly from the starter to the inside of the car due to the air breather duct blocking my view & can't see that area from underneath the car. Also, where does that wire get it's power from, where does it connect inside the car? I didn't have time, or patience, to look further than I got today. I can turn the ignition switch to "on" & use a screw driver to make contact between the starter terminals that come from the battery & the purple wire terminal & the car will start. Could it possibly be the starter (crank) relay under the hood? I've checked all the fuses.

One other question: Is it normal for the battery to spark when connecting it, even though key is out of ignition switch, doors closed, no under-hood light? When I connect the battery I first connected the positive cable & when I connected the negative/ground cable to the battery it sparked. I just watched the video about the parasitic draw & will look into it tomorrow.

Thanks a lot!

HH

Answered! View the answer I have this problem too

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Did you get this figured out? I'm having the same issue

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No, not yet. I've figured out that I'm not getting voltage on the purple wire to the secondary starter post. That wire comes from the park/neutral sensor and is a bit of a pain to get to.

I haven't been able to test the wire coming from the switch to the sensor to see if it's the sensor, the ignition switch or between sensor and switch.

I can actually crank the car by using a screw driver to make contact between the posts on the starter, though.

The car has been parked due to lack of time. Since I also have a low amp draw I decided to try to chase that down first, when I get the time.

Both of the answers to my post have been very helpful.

Let me know, if you don't mind, what your solution ends up being.

Have a good one!

Mike

(HH)

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This could be a bad ground . Check the voltage as you crank the engine or attempt too crank it. if the voltage drops away completely you have a ground problem . Check were the ground connects to the frame or engine block . is it shorting anywhere in between. If this brings no joy Check for a parasitic draw. this video explains it well https://www.youtube.com/watch?v=KF1gijj0... . Hope this helps

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@happyhillbilly "when I try to crank the car the gauges deactivate as if low voltage. "sounds like your starter is shorting out the electrical. The problem you describe is due to either a battery with a low charge (unlikely in your case since you replaced the battery with a new one), faulty wiring to the starter or, the starter motor itself is bad. Have the starter checked to see if it is drawing too much current from the battery. You also need to completely check the wiring. It is not enough to see if it is still tightly connect but you need to check it for corrosion on the inside of the wire. Since I'd be looking at the starter anyway, I'd remove the cables and check those carefully. Do not forget the cable connector at the bulkhead which comes from the ignition key. If that is corroded it can shorten out your system as well Basic Bench Testing Of a Starter Motor

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Thank you both for your speedy reply. I saw your replies last night & they gave me some piece of mind knowing I can get some timely help. Unfortunately I've yet to be able to look into it further due to other circumstances but I will post back just as soon as I check out the things ya'll have mentioned. Have a great day!

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bonehead6179 will be eternally grateful.
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