Sony TR-63 Transistor Radio Teardown

Teardown

Teardown

Teardowns provide a look inside a device and should not be used as disassembly instructions.

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This teardown comes with a bit of a history lesson :)

Here's a Sony TR-63 transistor radio - I forgot I had one until reminded of it by the ifixit Sony teardown promotion. If we're going to tear down Sony consumer gadgets, why not start with one of the earliest?

The TR-63 was introduced in 1957 - it was the first "pocket-sized" transistor radio ever made and the first Sony-branded product exported to North America, by the then-named Tokyo Tsushin Kogyo company (Tokyo Telecommuncations Engineering Corporation). It became a huge commercial success, over 100,000 units were sold.

It seems "pocket-sized" was a bit of a marketing gimmick at the time - although smaller than any competing product, the TR-63 was a bit too big to fit into a standard shirt pocket. So story has it that company salesmen wore custom-made shirts with slightly bigger pockets to show off the TR-63's small size. But unlike desktop radios of the day which were promoted under the idea of "a radio in every home", the TR-63 was uniquely marketed as something each person could own and carry with them. A foreshadowing of the Walkman and iPod, perhaps?

The TR-63 contains a whopping 6 transistors. By comparison, the Cell processor chip in the PS3 contains two to three hundred million transistors. That's an indication of the progress made in the electronics industry in the past 50 years.

In Japan the TR-63 sold for 13,800 yen, and the original export price was U$39.95. It was available in 4 colours (yellow, red, green and black).

Follow along with this teardown to get a look into an important piece of consumer electronics history.

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Add Note Edit Step 1 — Sony TR-63 Transistor Radio Teardown  ¶ 

  • A bit more trivia...

  • The huge success of the TR-63 helped Tokyo Tsushin Kogyo (aka "Totsuko") decide to change its company name to Sony Corporation in 1958. For the few years prior, "Sony" had simply been a brand name attached to the company's fledgling line of transistor radios. (Check out the retro Sony logo - I like it!)

  • At the time, the company's co-founders felt the Japanese name was too hard to pronounce and remember by foreigners. They decided the name change would help them expand and become well known worldwide. And as they say, the rest is history.

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Add Note Edit Step 2  ¶ 

  • OK, enough babbling, let's get to work! This is the real Step 1...

  • On the top of the radio you'll notice the earphone jack.

  • Unscrew and remove the metal jack collar using a flathead screwdriver or other flat tool.

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Add Note Edit Step 3  ¶ 

  • Unscrew the large decorative screw in the center of the tuning dial by hand...

  • ...and then you can remove the screw and lift off the tuning dial.

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Add Note Edit Step 4  ¶ 

  • Turn the radio over with its back facing you.

  • It's safe to say the warranty on this radio long ago expired -- so we're going to fearlessly open it up in the following steps...

  • In these photos, the gridlines on the green background are 1 cm square, so you can get an idea of the size of the radio.

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Add Note Edit Step 5  ¶ 

  • Carefully pry open the case from the bottom edge.

  • Boy, this is a lot easier to open than an iPod! (Spudger not required.)

  • On the inside of the back cover, you'll find the product label. Notice the official company name, Tokyo Tsushin Kyogo Ltd. I've seen photos of later versions of the TR-63 which say "Sony Corporation" there instead.

  • I'm not sure what happened to the corner of the label - perhaps after all these years in the back of my closet it was likely eaten by a grue?

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Add Note Edit Step 6  ¶ 

  • Here's the circuit board inside, in all its glory.

  • This radio takes a user replaceable battery! (Standard 9V transistor battery.)

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Add Note Edit Step 7  ¶ 

  • Using a Phillips #1 screwdriver, remove the lone screw in the center holding the circuit board in place

  • Fortunately the Torx screw wasn't yet invented when they built this radio...

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Add Note Edit Step 8  ¶ 

  • Now gently lift out the circuit board.

  • You may need to wiggle it a bit - you have to get the volume dial to clear its opening before the circuit board will come out of the case.

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