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iRobot Roomba battery not charging

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Community-Contributed Guide

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iRobot Roomba battery not charging

Introduction

Go to step 1 ↓

Is your Roomba no longer charging?

If the battery isn't the problem, the transistor shown is likely to blame. While replacement charging stations don't cost much, the transistor only costs a few cents.

Replacement: BDP948 ... available everywhere

Video Overview

      • On this device, the replacement battery is quite new.

      • The charging dock is flashing green.

      • Check if the Roomba charges with a bench power supply:

      • You need 19.4 V DC at about 1.25 A. Pay attention to the correct connection of the + and - socket.

      • When connecting, the voltage drops to 13.6 V - the voltage of the battery - and the maximum charging current of about 600 mA flows. This is proof that the power supply is charging, but the charging dock is no longer doing so.

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    1. iRobot Roomba battery not charging, Opening the charging dock: step 2, image 1 of 2 iRobot Roomba battery not charging, Opening the charging dock: step 2, image 2 of 2
      • Disassemble the charging dock until you can access the circuit boards. One of these is the switching power supply, and one controls the charging process.

      • Switching power supply

      • Charging board

      • If at all possible, use an isolation transformer when working with mains voltage on the switching power supply.

      • One of the transistors on the charging board is significantly discolored; this is likely the cause. You can desolder it and test it with a transistor tester, for example.

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    2. iRobot Roomba battery not charging, Finding a replacement transistor: step 3, image 1 of 2 iRobot Roomba battery not charging, Finding a replacement transistor: step 3, image 2 of 2
      • The original PNP transistor STN790A is not very easy to find; a BDP948 is a suitable replacement transistor. It is rated for 45 V, up to 3 A, and has the same housing (SOT223), so it should fit.

      • Use caution when soldering; capacitors may still be charged. Discharge them first.

      • The transistor must be soldered well and sit flat so that it can dissipate its heat.

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      • Without the Roomba connected, there is 2.87 V at the contacts. When the Roomba is connected, the transistor switches and the voltage rises to 13.4 V - the replacement battery is being charged again.

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Conclusion

Follow these steps in reverse order to reassemble your device.

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Stefan Meyer

Member since: 09/18/22

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Past 24 Hours: 9

Past 7 Days: 53

Past 30 Days: 255

All Time: 1,267