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USB Cable Repair

What you need

  1. USB Cable Repair, USB Cable Repair: step 1, image 1 of 3 USB Cable Repair, USB Cable Repair: step 1, image 2 of 3 USB Cable Repair, USB Cable Repair: step 1, image 3 of 3
    • Remove the broken portion of the USB cable with the wire cutters.

    • You should now have two pieces of the cable left. If you had to remove the whole USB plug, you'll need a replacement plug.

  2. USB Cable Repair: step 2, image 1 of 3 USB Cable Repair: step 2, image 2 of 3 USB Cable Repair: step 2, image 3 of 3
    • Cut the outer cable covering with wire cutters or scissors of both cables and be careful not to cut the wires themselves.

    • Pull off the piece of cover that you've separated from the rest. You should be left with four exposed individual wires.

    • There should be four wires, and occasionally a piece of string too. If there are fewer wires, then you've clipped one off, and you need to start over.

    • If there are more than 4 wires, you probably have a USB 3.0 cable. In this case, make sure that whatever wires you'll be reconnecting are both USB 3.0.

  3. USB Cable Repair: step 3, image 1 of 2 USB Cable Repair: step 3, image 2 of 2
    • Strip all the wires out from both cables using a wire stripper. You'll need about three quarters of an inch of exposed copper wire.

    • If you don't have a wire stripper, you can strip the wires the same way as you exposed these wires. Gently cut the outer insulation, then pull off the insulation.

    • When stripping wires, do not cut or damage the copper wires. If you do damage the wire, cut off the damaged portion and try again.

  4. USB Cable Repair: step 4, image 1 of 2 USB Cable Repair: step 4, image 2 of 2
  5. USB Cable Repair: step 5, image 1 of 3 USB Cable Repair: step 5, image 2 of 3 USB Cable Repair: step 5, image 3 of 3
    • Wrap each wire in electrical tape and make sure that there is no exposed copper showing.

  6. USB Cable Repair: step 6, image 1 of 2 USB Cable Repair: step 6, image 2 of 2
    • Wrap all the wires and both cables together in electrical tape to connect everything back into one cable and so it lasts longer.

David

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Cal Poly, Team 18-36, Regan Winter 2013 Member of Cal Poly, Team 18-36, Regan Winter 2013

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