Skip to main content

Suzuki DR650 SE membrane and seal replacement

What you need

  1. Suzuki DR650 SE membrane and seal replacement, Diaphragm and seal: step 1, image 1 of 1
    • The two screws, here quite funny with a large Phillips, or a 10-fork or ring spanner, unscrew.

    • Very important: The tank should be at most 1/4 full so that it does not leak. Then you can put it upright.

  2. Suzuki DR650 SE membrane and seal replacement: step 2, image 1 of 3 Suzuki DR650 SE membrane and seal replacement: step 2, image 2 of 3 Suzuki DR650 SE membrane and seal replacement: step 2, image 3 of 3
    • Remove the 5 membrane cover screws with Phillips PH2 and carefully remove the cover. Caution here, the diaphragm spring pops out.

    • membrane

    • diaphragm spring

    • pellicle

    • Check the seal kit and clean if necessary.

    • Now remove the diaphragm with plate.

  3. Suzuki DR650 SE membrane and seal replacement: step 3, image 1 of 3 Suzuki DR650 SE membrane and seal replacement: step 3, image 2 of 3 Suzuki DR650 SE membrane and seal replacement: step 3, image 3 of 3
    • Unscrew the two Phillips screws with a phillips PH2. Then remove the actuator.

    • Remove sealing plate and O-ring.

    • Steller

    • spring washer

    • cover plate

    • Now remove the foot seal.

  4. Suzuki DR650 SE membrane and seal replacement: step 4, image 1 of 1
    • Remove the diaphragm. Now we would have split everything up.

  5. Suzuki DR650 SE membrane and seal replacement: step 5, image 1 of 1
    • membrane

    • Membrane intermediate plate

    • diaphragm cover

    • diaphragm spring

    • Fußdichtung

    • body

    • sealing plate

  6. Suzuki DR650 SE membrane and seal replacement: step 6, image 1 of 3 Suzuki DR650 SE membrane and seal replacement: step 6, image 2 of 3 Suzuki DR650 SE membrane and seal replacement: step 6, image 3 of 3
    • countersunk screws

    • Steller

    • spring washer

    • O-ring

    • cover plate

    • Head Screws

    • And here is a representation of how the fuel cock works.

  7. Suzuki DR650 SE membrane and seal replacement: step 7, image 1 of 2 Suzuki DR650 SE membrane and seal replacement: step 7, image 2 of 2
    • Lightly grease the 3 gaskets. To remove the old seals, use the metal spudger. The new ones can be pressed in by hand.

    • sealing plate

    • and insert the O-ring into the body.

  8. Suzuki DR650 SE membrane and seal replacement: step 8, image 1 of 3 Suzuki DR650 SE membrane and seal replacement: step 8, image 2 of 3 Suzuki DR650 SE membrane and seal replacement: step 8, image 3 of 3
    • Thread the spring washer and the cover plate into the actuator and build it into the base body. Make sure that when screwing the spring ring is not pinched. One notices this when turning from "On" to "Res", when it comes to blocking, the spring washer is clamped. Then stop again.

  9. Suzuki DR650 SE membrane and seal replacement: step 9, image 1 of 3 Suzuki DR650 SE membrane and seal replacement: step 9, image 2 of 3 Suzuki DR650 SE membrane and seal replacement: step 9, image 3 of 3
    • Reinstall the new diaphragm in the intermediate plate.

  10. Suzuki DR650 SE membrane and seal replacement: step 10, image 1 of 3 Suzuki DR650 SE membrane and seal replacement: step 10, image 2 of 3 Suzuki DR650 SE membrane and seal replacement: step 10, image 3 of 3
    • Reinstall the diaphragm in the body.

    • Place the spring in the center of the plate.

    • When reassembling, make sure the spring is exactly in the ring on the inside of the diaphragm cover, as the lock on the other side may be misaligned.

  11. Suzuki DR650 SE membrane and seal replacement: step 11, image 1 of 3 Suzuki DR650 SE membrane and seal replacement: step 11, image 2 of 3 Suzuki DR650 SE membrane and seal replacement: step 11, image 3 of 3
    • Re-screw the 5 Phillips screws with a suitable Phillips screwdriver (PH2).

    • gasoline connection

    • Vacuum port

    • For functional testing, you must now apply a slight vacuum to the vacuum connection, which causes the cap to open. This can then be tested by blowing at the gasoline connection. When the vacuum drops, the shutter must close immediately.

    • Now install the foot gasket.

  12. Suzuki DR650 SE membrane and seal replacement: step 12, image 1 of 2 Suzuki DR650 SE membrane and seal replacement: step 12, image 2 of 2
    • Now the fuel tap can be reinstalled.

    • Be sure to install the two sealing washers under the screws.

Finish Line

Special thanks to these translators:

de en

100%

irlanda is helping us fix the world! Want to contribute?
Start translating ›

Sabrina

Member since: 04/26/16

1 Reputation

1 Guide authored

Team

iFixit EU Team Member of iFixit EU Team

Staff

47 Members

1,090 Guides authored

0 Comments

Add Comment

View Statistics:

Past 24 Hours: 0

Past 7 Days: 4

Past 30 Days: 18

All Time: 1,581