Introduction

Battery not lasting long? Swap it out.

Image 1/1: Proceed with caution and the warning that you may significantly damage your iPod beyond its present condition. Also, you may want a few extra pairs of [product|IF145-000|plastic opening tools] during installation, as they are easy to ruin when opening the iPod. Have fun!
  • Apple designed their new iPods to be very difficult to take apart without destroying major components. Because of the metal faceplate, the metal backing, and the 13 (yes, 13) metal clips holding the case together, this is one of the toughest iPods to disassemble.

  • Proceed with caution and the warning that you may significantly damage your iPod beyond its present condition. Also, you may want a few extra pairs of plastic opening tools during installation, as they are easy to ruin when opening the iPod. Have fun!

  • Before opening your iPod, ensure that the hold switch is in the locked position.

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Image 1/1: Insert a plastic opening tool into the seam between the front and back of the iPod.
  • Opening this iPod is challenging. Don't get discouraged if it takes you a few tries before the iPod is opened. One thing to notice is the angle of the plastic opening tool's tip while inserting it into the iPod. Ideally, the angle should be as vertical as possible while still clearing the edge of the rear panel.

  • Insert a plastic opening tool into the seam between the front and back of the iPod.

I think this must be a 5th gen ipod class and the gap is larger. I have a 6th gen ipod classic, the plastic open tool can't insert in!

The battery(thick) I bought from ifixit has problem: the cable is not same length as the original one. Be carefully.

linhaiyxs - Reply

AWESOME!!!! Couldn't b happier,1 hour and 10 mins to switch out headphone jack (had music through one speaker) and battery since I had it open. Really only had to use plastic spudger,metal spudger and 1.5 inch puddy knife. Plastic separators didn't really help,for 3 bucks I'm not complaining. Already had a 00 screwdriver. All told,$43.00 for parts and I have my 120 gig iPod back.

David Fizur - Reply

Image 1/1:
  • Insert another plastic opening tool into the seam between the front and back of the iPod, leaving at least 1.5 inches of space between the two tools.

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Image 1/1: There are thin metal rails running along the inside of the rear panel, so take great care when inserting the putty knife.
  • At an angle, carefully insert a putty knife about 1/8 inch into the seam between the two opening tools.

  • There are thin metal rails running along the inside of the rear panel, so take great care when inserting the putty knife.

  • Once the putty knife has cleared the lip of the rear panel, pivot the putty knife so that it is vertical, and carefully (but firmly) wiggle it straight down into the gap between the opening tools.

The plastic tools are fine for holding the tabs open or for prying open partially open sides, but you're much better off using the metal spudger to open em

parthmukeshbhatt - Reply

I couldn't agree more about the plastic opening tools! The metal spudger worked loads better when it came to actually opening the device. Yes, the metal tool's tip was much sharper than the plastic (and hence, easier to cut your fingers on if your grip slips) but it was substantially more effective in the end. :)

Kimberly Valdovinos -

Image 1/1: The theory behind this method is, rather than attempting to not bend the rear panel at all, to bend it in a favorable manner that allows you to easily restore it later. Therefore, any bend in the sides of the rear panel should be drawing the lip of the rear panel away from the iPod, rather than pushing out on the curved surface. This method also disengages as many of the side clips as possible.
  • Push with your fingers on the rear panel behind the putty knife to minimize bending. Slowly flex the putty knife, as shown in the picture, to ensure that most of the metal tabs on this side of the iPod are disengaged.

  • The theory behind this method is, rather than attempting to not bend the rear panel at all, to bend it in a favorable manner that allows you to easily restore it later. Therefore, any bend in the sides of the rear panel should be drawing the lip of the rear panel away from the iPod, rather than pushing out on the curved surface. This method also disengages as many of the side clips as possible.

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Image 1/1: If at all possible, do not bend the corner of the rear panel.
  • Remove the putty knife from the iPod and reinsert it closer to the corner of the iPod, using the same wiggle method as before.

  • If at all possible, do not bend the corner of the rear panel.

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Image 1/1: You may find it easier to carefully flex the putty knife downward in order to create more of a gap for the opening tool, but be sure not to bend the corner of the rear panel!
  • Between the lock slider and headphone jack, insert a plastic opening tool into the seam between the front and back of the iPod.

  • You may find it easier to carefully flex the putty knife downward in order to create more of a gap for the opening tool, but be sure not to bend the corner of the rear panel!

The clip holding this part of the iPod together is different from the others around the iPod and you might want to keep the spudger in place until you've opened the iPod completely.

Karsten - Reply

Image 1/1: It is easy to create a noticeable bump in the rear panel here that is difficult to repair. When prying the tab free, try to have the metal spudger pivot on the edge of the rear panel rather than bending the rear panel outward.
  • Near the center of the display, carefully insert a metal spudger into the gap created by the plastic opening tool.

  • It is easy to create a noticeable bump in the rear panel here that is difficult to repair. When prying the tab free, try to have the metal spudger pivot on the edge of the rear panel rather than bending the rear panel outward.

  • Using the metal spudger, disengage the single clip on the top of the iPod.

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Image 1/1:
  • Near the other top corner, insert an opening tool into the seam between the front and back of the iPod

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Image 1/1: You may find it easier to angle the opening tool stuck in the top corner in order to create a sufficient gap.
  • On the other side, insert an opening tool into the seam between the front and back of the iPod.

  • You may find it easier to angle the opening tool stuck in the top corner in order to create a sufficient gap.

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Image 1/1:
  • Remove the plastic opening tool from the top corner and insert it into the seam between the front and back of the iPod, leaving at least 1.5 inches of space between the two tools (as done on the other side).

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Image 1/1: Again, there are thin metal rails running along the inside of the rear panel, so take great care when inserting the putty knife.
  • At an angle, carefully insert a putty knife about 1/8 inch into the seam between the two opening tools.

  • Again, there are thin metal rails running along the inside of the rear panel, so take great care when inserting the putty knife.

  • Once the putty knife has cleared the lip of the rear panel, angle the putty knife so that it is vertical, and carefully (but firmly) wiggle it straight down into the iPod via the gap between the plastic opening tools.

  • Push with your fingers on the rear panel behind the putty knife to minimize bending. Ever so slightly flex the putty knife to ensure that most of the metal tabs on this side of the iPod are disengaged.

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Image 1/1: Carefully insert a metal spudger into the area near the stubborn metal clip.
  • The metal clips near the corners are notorious for tenaciously gripping the front panel. It is necessary to disengage these clips in order to open the iPod.

  • Carefully insert a metal spudger into the area near the stubborn metal clip.

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Image 1/1:
  • Gently wiggle the metal spudger down so that it is all the way in the rear panel.

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Image 1/1: It is easy to create a noticeable bump in the rear panel here that is difficult to repair. When prying the tab free, try to have the metal spudger pivot on the edge of the rear panel rather than bending the rear panel outward.
  • Gently begin to disengage the clip from the front panel.

  • It is easy to create a noticeable bump in the rear panel here that is difficult to repair. When prying the tab free, try to have the metal spudger pivot on the edge of the rear panel rather than bending the rear panel outward.

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Image 1/1:
  • Continue to push up on the front panel with the metal spudger until the metal clip releases.

Συνεχίστε να πιέζετε προς τα επάνω το μπροστινό πάνελ με το spudger μέταλλο έως ότου ελευθερωθεί το μεταλλικό κλιπ.

ermiskaspis - Reply

Image 1/1: Grasp the front panel assembly with one hand and the rear panel with the other.
  • There are two ribbon cables connecting the rear panel to the rest of the iPod. In the following step, be careful not to damage these ribbon cables.

  • Grasp the front panel assembly with one hand and the rear panel with the other.

  • Take a deep breath!

  • Gently (GENTLY) disengage the remaining clips on the rear panel by pulling the tops of the front and rear panels away from each other (think of the bottom of the iPod as a hinge), taking great care not to damage the ribbon cables holding the two halves together.

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Image 1/1: Slide the orange battery ribbon out of its connector.
  • Use a spudger to slide up the connector holding the orange battery ribbon in place. You only need to lift the locking bar up about 2 mm to free the cable.

  • Slide the orange battery ribbon out of its connector.

Be careful here. I screwed up and ruined the iPod's motherboard when trying to reconnect the battery cable.

greekman07 - Reply

very easy tear off battery connection from the logic board,very careful when open that plastic lock.

andraskiss - Reply

Be EXTREMELY careful not to lift too far up and remove the whole piece from the motherboard. You'll never get the pins to line up correctly again without breaking the solder joints and ruining the motherboard if you do. iFixit failed.

bcook -

totally screwed up, pulled out the whole

agnesmadness - Reply

the connector came out with the battery cable ,almost lost it. I did get it back in though.

elsprato13 - Reply

Yeah, this battery connector is extremely fragile if you pry too hard you will lift the whole connector plastic off the board. A really, really bad design from Apple having that type of connector like that. The white plastic part is not secure at all to the logic board so when you pry the tab up, you may lift the whole thing up.

rgarjr - Reply

Had no problem disconnecting the cable, I used a nylon spudger to press the connector down while using a plastic pry tool to pull the cable up, be patient, it might take time.

Tip for reassemble: Use a tweezer to reinsert the cable, again, it might take time.

Luis Soto - Reply

ifixit fail. Be VERY careful pulling up that lever or the whole connector will pop right the !&&* out and you will never, never, NEVER get that sucker back in. Time to buy a new one, dammit.

Jeff White - Reply

Just poke this latch up from behind. It's a little scary, but it literally just popped straight up for me.

Gordon Krupsky - Reply

Image 1/1:
  • Place the rear panel next to the iPod, being careful not to strain the orange headphone jack cable.

Be careful not to damage the hold switch ribbon there...

Karsten - Reply

Image 1/1: Use a spudger to flip up the plastic tab holding the headphone jack ribbon in place. The tab will rotate up 90 degrees, releasing the ribbon cable.
  • Lift the hard drive up with one hand so you can access the headphone jack ribbon beneath.

  • Use a spudger to flip up the plastic tab holding the headphone jack ribbon in place. The tab will rotate up 90 degrees, releasing the ribbon cable.

  • Slide the orange headphone jack ribbon out of its connector.

  • The rear panel is now free from the iPod.

I don't know if this step is totally necessary. If its not feel free to skip it just be careful to avoid tearing the ribbon.

kevman12 - Reply

I recommend not doing this. I couldn't figure out how to reattach and broke the jack in process. There is no need to do this step, just be careful not to strain this connector.

JOSHUAEGILLESPI - Reply

This is probably the most difficult part because the jack is so tiny and it's not obvious that it contains a "flip up" retainer. A very difficult step.

robertdraznik - Reply

How do I get that little 90° clip to stay back down with the new ribbon in it

Nar -

How do I get the little clip to stay down holds the year Jack ribbon to the motherboard

Nar -

I just pulled. The thing flipped up automaticly 90° degrees.

tellmiger - Reply

Image 1/1:
  • Now to repair the damage caused by liberating the internal parts of the iPod Classic! It is highly likely that at least one of the metal clips in the lower case has been bent upward. These clips must all be pointing downward in order to reinstall the rear panel.

Right, I thought the way that this was phrased is a tad confusing. Basically, once you've separated the front and back panel, insure all the prong-like-clips around the sides of the back panel are all down - not sticking up after opening the ipod. I skipped the step because it was confusingly put. I ended up successfully swapping the battery, however when I went to put the ipod panels back together, they wouldn't clip back properly. This made it very fiddly. Anyway, hope that helps.

Joe Parkes - Reply

Image 1/1: Be careful not to damage any of the headphone jack parts while shaping these clips!
  • Take the broad, flat side of the metal spudger and push the clip down, taking care not to tear the thin metal rail from the rear panel. Alternatively a pair of flat pin nosed pliers can be used to reduce risk of slipping and damaging the headphone jack.

  • Be careful not to damage any of the headphone jack parts while shaping these clips!

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Image 1/1: It may be necessary to do this multiple times in order to achieve optimal straightness on the sides. It is better to have the edges of the case pushed in slightly too far rather than not far enough, because the reseating of the front panel will bend the rear panel into its correct alignment.
  • On a clean, hard surface, lay the rear panel on its side. Carefully but firmly push down on it, rolling the entire lip side back into its proper spot.

  • It may be necessary to do this multiple times in order to achieve optimal straightness on the sides. It is better to have the edges of the case pushed in slightly too far rather than not far enough, because the reseating of the front panel will bend the rear panel into its correct alignment.

  • Now that the rear panel is back to a beautiful condition, you can move on to repairing the iPod!

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Image 1/1: Use a spudger to lift the battery and the attached orange cable out of the iPod. If you have a 160 GB iPod, the battery will be thicker than the one pictured.
  • The battery is attached to the rear panel with adhesive. Be careful not to tear the orange headphone jack or hold button ribbon cables when removing the battery.

  • Use a spudger to lift the battery and the attached orange cable out of the iPod. If you have a 160 GB iPod, the battery will be thicker than the one pictured.

Just wanted to say THANK YOU to whoever made this tutorial!! Kinda unclear in some areas, but I got it! Thanks so much!!!

shaunlovesyou - Reply

I just want to say that with out this tutorial I could never have taken my iPod apart the biggest help was the addition of the putty knife. It took about 30min cause I took it slow. My iPod is charging and seems to be working thank you

PMM - Reply

dont do this, as u see, any one can edit it, it's like wikipedia, not reliable.

sophia - Reply

I do this and my ipod works now!

loquetraoul -

Thanks for this. It worked for me without any hitches. Your presentation, products and packaging are all first rate.

trippcarey - Reply

All very easy to do. Ive just "frankensteined" a 100Gb classic and working all fine. Very simple and clear instructions.

Been using iFixit for almost 10 years in my data recovery company and always been informative in getting Macs opened easily and with great results

michael earl - Reply

Within the first minute, I pushed a plastic opener through the flesh of my opposite index finger. Within the second minute I peeled back about 3/16" of my index finger nail. Within the third minute I broke the tips off of first one and then the other of the supplied plastic openers. On the fourth minute, I threw the entire kit -- brand new replacement battery included -- in the trash. Thanks for absolutely nothing!! Ken Queale

K Queale - Reply

Sounds like you're just clumsy...

bjoernskytte -

Absolute waste of money. I have been working on it for an hour and half. Blue tools wore out the first 1/2hour

Dave Sherman - Reply

My hold button ribbon was in the battery glue and tore when I pried the battery loose. I 'm going to try to replace that part with luck that will be all I have to do.

elsprato13 - Reply

There are several hard tasks in this process and this step was hard for me. Took me a while to detach the battery without damaging the cables. But with some patience I succeeded.

Great guide, by the way.

Luis Soto - Reply

Conclusion

To reassemble your device, follow these instructions in reverse order.

397 other people completed this guide.

27 Comments

Bought an extra pair of the blue opening tools ... they both broke trying to open the case. Guess this one was a bit more stubborn. What saved me was the mini-screwdriver on a Leatherman Micro multitool & the iFixIt Metal Spudger.

cyberneticranger - Reply

Insert a plastic opening tool into the seam between the front and back of the iPod.

This is not possible for ipod 6th gen, I think ifitit may did for 5th gen?

linhaiyxs - Reply

It IS possible and it's really REALLY tough. The plastic tool included in this set is enough to keep seams open where they show in steps 2 and 3 just wide enough for you to put something else in there. But to start them, I used an exacto like blade. When I did this job, I had 3 regular spudgers, the 2 tools provided here, 4 different style green spudgers from somewhere else, 5 large 'guitar picks' sold here to cut the glue holding new iMac screens to the case, the metal spudger, and an exacto type blade.

It was still an incredibly laborious job and although the iPod is back together and works perfectly, one of the seams is bent out a little.

Mike Strum -

Well, *that* was interesting!

Firstly, as a few have mentioned here, the 6th-generation classics are more tightly-sealed than their immediate forebears, so the otherwise-useful plastic tools included in the battery-replacement kit won't cut it all by themselves; artful (and careful!) application of the metal spudger tool was also required. Thankfully, years of freelance IT work on recalcitrant Macs of all stripes helped prepare me for this bit of improvisation, even though this was the first time I've taken a crack at an iPod (my own 120GB classic - thin version). Happily, other than twisting that one metal clip near the headphone jack - apparently impossible to avoid - and some very minor cosmetic damage, the balance of work went without a hitch. I speculate why Apple makes us go though this, but that's for another thread. Thanks for the kit and tools!

barrettwbenton - Reply

Don't attempt it, I'm very technologically literate; but I used too much brute force; ruining the case, ionized plastic (as according to battery), and the screen. Pay the extra $ and send it to Apple for professional replacement. You'll thank me later.

ageofdesolation - Reply

I found a very easy way to get the case off. Slice up a Pepsi can and cut out a couple of squares, 2" long by 1" wide, and round of the corners. Then once you have a spudger in, work a piece of the sheet metal into the opening, sliding it in behind the spudger as you work it along the gap. With this one weird trick I I had my ipod open in a couple of minutes without any damage to the case or the retaining clips.

Urs Koster - Reply

Just did it today. Opened it within 3 minutes or so. You have to buy the JIMMY knife they are now selling on ifixit.com. Made it so much easier.

bbailey90802 - Reply

I used this youtube video ( http://youtu.be/6aQn-HkvtvM ) and managed to open my case twice now with no damage at all. I took my sweet time taking it apart and watched it over and over and paused after every step. I didn't end up using any of the tools iFixit provided until I got into the case. The thin blade on an exacto knife worked great you just have to be extremely careful! (I stabbed myself once in the thumb, would recommend wearing leather gloves or something like that) I replaced both my battery and headphone jack no problem! Thanks iFixit and thanks for the people who put together this guide! Saved me a lot of money!

tminions - Reply

The plastic opening tools didn't work at all for me. A couple of #15 scalpels worked perfectly as replacements.

lordtara1981 - Reply

The initial "cracking" of the case was the hardest part. I found I didn't need any of the parts kit (aside from the battery). My handy Swiss army knife provided the needed leverage and the tip to use a cut up soda can as spacers was spot on. I found it wasn't necessary to disconnect the audio cable at all. Reconnecting the power cable took a few tries, but the case popped back on and locked in without any fuss whatsoever (damage to clips/case was negligible). Happy Hunting!

paveuf - Reply

It took some time to get the case apart, but it finally got done. My wife and I worked on it. She is 1000x more patient than I am. The blue tools were worthless. We found a YouTube video where they were using atomic bombs (kidding - it was other tools) and we were finally able to get into the iPod Classic. The instructions on this website were good. Battery seems to be working fine. This makes me despise Apple even more though. I don't like how hard they make it to repair items yourself. I'm not much of a do-it yourselfer, but I try. I did change out a hard drive on a desktop before and that went fairly well.

I'm glad I found this website - I was starting to mourn the impending loss of my iPod Classic 160GB as I have a lot of music (almost 60 GB) on it. Anyway, time will tell, but so far the battery is working great!

jasonjouett - Reply

Done. It was scary at times, but got it. Had to use my Victorinox CyberTool to make the first opening (could not get with the plastic opening tool), but other than that the Fix Kit worked really good.

Now my almost 7 year-old iPod will continue playing music for a while.

aegaipconti - Reply

On our 6th Gen Ipod-A1238-80GB tabs are located as follows:

(all tabs are about 1/8 inch in width)

The sides tabs as measured from bottom of Ipod to top,

(1) begins at 5/8" - ends 3/4"

(2) begins at 1 7/16" - ends 1 9/16"

(3) begins at 2 7/16" - ends 2 9/16"

(4) begins at 3 1/2" - ends 3 5/8"

Top tab measured from left,

(1) begins at 1 3/8" - ends 1 1/2"

Bottom measured from right,

(1) begins 3/8" - ends 1/2"

(2) begins 2" - ends 2 1/8"

From previous comments,use the aluminum can trick or thin tools as in referenced video to unlock clips.

clothe36589 - Reply

My tips:

Forget the plastic tools.

I used a safety razor blade on the side seam to provide the initial opening, then worked the metal spudger around the clips from side to top.

Then popped it halfway back in and did the same procedure with the other side and bottom. Pop and pry, had the whole thing open in 15 minutes, no bent clips or case.

Also skipped the headphone jack disconnect, no need.

Thanks ifixit! Got my ipod back and working flawless!!

getmatt - Reply

Love using the ifix as just fixed my ipod classic with new battery

Chris Rybock - Reply

IFIXIT PEOPLE !!!

Thanks for this web. I have just installed a new battery thanks to you.

Keep on working

Antonio from Chile

amobravo - Reply

It worked! I've been using my old iPhone for music and am very excited to be able to put more than 20 albums on my iPod.

I bent the back a bit, but what the !&&*. It wasn't working at all and now it does. I used to drive Volkswagens so I'm used to holding stuff together with bailing wire and duct tape.

Actually, it's not bent that bad and I saved money.

A Leatherman helped as did a utility knife, per the comments above.

Also, be very careful with all of the tools. NEVER, EVER push down with a tool when you have flesh on the opposite side, numbnut. You have to finagle a bit, but you can keep your hands out of the way.

Finally, a rubber mat helps immensely. You should have a prepared, stable, protected work surface whenever you're working with tools of any kind.

Thanks so much!

brcraig3 - Reply

SIMPLE!

I did this and replaced the hard drive at the same time. I do suggest you invest a little more and get the tools that are offered. I own a lot of tools and I was happy that I bought the "tool kit" that iFixit.com offers. Now I have my Tunes back!

Thanks!

Kenny from San Clemente, CA.

kenwinters1 - Reply

Very helpful article. Took me about 1 hour to complete battery replacement. Comments about persevering are helpful. Would be even better if the pics of the ribbon cable connection points were MUCH larger. The plastic separator tools are completely useless in every respect, I had to use small metal screw drivers, scalpel blades and strips of thin metal cut from a beer can (read that last one in other feedback- good advice). Anyway thanks again, all sorted and couldn't have done it without u.

Richard Entract - Reply

Dont use force! It seems like you should really pry on this thing until it pops open but its really easier to pop all of the clips around the entire ipod then it "Should" come open.

I used a thin potty knife for this and found it worked ok but had to use a second one to keep one side from re-clipping as i worked on the other side.

Just my experience...

Andre

andrepaquette - Reply

160g thin...used only the jimmy, got it open in 5 min. didn't find it necessary to remove the headphone connection. thanks for everyone's posts and to ifixit for making great tools/parts and a helpful website. god knows how many iPods have been saved here...

chrisjclack - Reply

This is my second battery replacement on my 120. But after I plugged it into AC power, I ended up with a Flashing (about every second) APPLE on my display. Left it on for an hour, but no change. The cable from the battery to the corner of the iPod is likely the problem. It came out when I was wrestling with it and may not have been reinstalled correctly. Naturally, I worked on a Saturday and will have to wait to find out if I am right. Still, kudos to iFixit. I couldn't have done it without their Guide...

jhop - Reply

This is my second Battery Replacement. Unfortunately, I ended up pulling the Battery Cable out from the corner and tried to reinstall it. I ended up with a flashing (about every second) APPLE on the display. Couldn't get past it. Will call Mr IFIXIT on Monday

jhop - Reply

I used dulled Exacto #10 blades and 2 handles in place of the opening tools, this allowed me to leave the blades in place at the latches as I progressed around the ipod. I now keep the blades specificaly for this repair. (I deliberately blunted the blades to avoid damage to the device or my fingers.)

Steve - Reply

The battery works so great I can't believe it. My iPod used to die if I trued to go through the main menu to a playlist. When I took the old battery out, I saw that the battery was actually warped beyond belief. I switched the battery out easily, changed the hard drive. Then I was able to sync all 12,000 songs in 10 minutes on my iPod, the iPod ran quietly and smoothly, and I charged it completely ONCE and my iPod would not DIE! I was actually trying to get it to die so I don't overcharge it and it took it 3-4 days of playing music for it to finally die.

Patricia Princivil - Reply

Should not be this hard to change a battery. That's why Apple sucks it's customers dry with their service fees. Such a thorough explanation and well done though I don't think I'd have the nerve to do it. I really love my Classic too and it needs a new battery I'm sure of it since it doesn't hold a charge. I would be afraid of damaging it. I wish I had other options than sending it out to Apple which would be a total rip off. Excellent demo!

Jenn Lipinsky - Reply

I was able to take care of the battery install without 19 to 23 (no damage to any of the parts nor didn't I need to disconnect HD wire), however after replacing the battery I am at the same place where I was when I started this replacement. Appears my issue was not a bad battery in a firs place. Device is constantly displaying "Charging. Please Wait..." with explanation yellow triangle and battery and the red bottom graphic. Anyone has any idea what the issue is, drop a comment.

sipankh - Reply

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