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HTC Vive OLED Screen Replacement

Archived Guide
This guide is retained solely for historical purposes. Use the updated version of the guide to perform your repair.

What you need

  1. HTC Vive OLED Screen Replacement, Release the upper head strap: step 1, image 1 of 2 HTC Vive OLED Screen Replacement, Release the upper head strap: step 1, image 2 of 2
    • Be sure to power down and disconnect your Vive before beginning.

    • Pull the hook-and-loop (Velcro) closure at the top of the head strap apart to release the top of the head strap.

  2. HTC Vive OLED Screen Replacement, Remove the upper head strap: step 2, image 1 of 2 HTC Vive OLED Screen Replacement, Remove the upper head strap: step 2, image 2 of 2
    • Slide the top part of the head strap through its metal loop on the headset to remove it.

  3. HTC Vive OLED Screen Replacement, Remove the right side of the head strap: step 3, image 1 of 3 HTC Vive OLED Screen Replacement, Remove the right side of the head strap: step 3, image 2 of 3 HTC Vive OLED Screen Replacement, Remove the right side of the head strap: step 3, image 3 of 3
    • Pull the hook-and-loop closure at the right side of the head strap apart to release the right side of the head strap.

    • Slide the right side of the head strap through its metal loop to remove it.

  4. HTC Vive OLED Screen Replacement, Remove the left side of the head strap: step 4, image 1 of 3 HTC Vive OLED Screen Replacement, Remove the left side of the head strap: step 4, image 2 of 3 HTC Vive OLED Screen Replacement, Remove the left side of the head strap: step 4, image 3 of 3
    • Pull the hook-and-loop closure at the left side of the head strap apart to release the left side of the head strap.

    • Slide the left side of the head strap through its metal loop to remove it.

  5. HTC Vive OLED Screen Replacement, Remove the head strap: step 5, image 1 of 3 HTC Vive OLED Screen Replacement, Remove the head strap: step 5, image 2 of 3 HTC Vive OLED Screen Replacement, Remove the head strap: step 5, image 3 of 3
    • Slide the head strap along the cable, away from the Vive.

    • When the head strap comes to the end of the cable, gently slide it over the plugs and remove it.

  6. HTC Vive OLED Screen Replacement, Unscrew the head strap mounts: step 6, image 1 of 2 HTC Vive OLED Screen Replacement, Unscrew the head strap mounts: step 6, image 2 of 2
    • Be sure to power down and disconnect your Vive before beginning.

    • Use a T5 Torx driver to remove the two 12 mm-long screws securing the head strap mounts on either side of the headset.

    • For some devices, a T6 Torx driver may work better.

    • The mounts may fall off when the screws are removed, so be careful not to lose any parts.

    Helaas blijkt de T5 Torx schroevendraaier aan de schroeven van de bevestigingsbeugels geen grip te krijgen. Wat dan gedaan?

    Immanuel Van Meirhaeghe - Reply

    It was a T6 that fit perfectly in mine, T5 didn't cut it. Maybe it's a revision thing? Mine was an early model from 2016.
    Edit: Edited guide to say T6.

    Tim T - Reply

  7. HTC Vive OLED Screen Replacement, Remove the head strap mounts: step 7, image 1 of 3 HTC Vive OLED Screen Replacement, Remove the head strap mounts: step 7, image 2 of 3 HTC Vive OLED Screen Replacement, Remove the head strap mounts: step 7, image 3 of 3
    • Remove both head strap mounts.

  8. HTC Vive OLED Screen Replacement, Remove the facerest: step 8, image 1 of 2 HTC Vive OLED Screen Replacement, Remove the facerest: step 8, image 2 of 2
    • Slide the facerest straight away from the headset to remove it.

  9. HTC Vive OLED Screen Replacement, Unscrew the outer shell: step 9, image 1 of 3 HTC Vive OLED Screen Replacement, Unscrew the outer shell: step 9, image 2 of 3 HTC Vive OLED Screen Replacement, Unscrew the outer shell: step 9, image 3 of 3
    • Use tweezers to remove the small stickers over the four screws securing the outer shell.

    • Use a T5 Torx driver to remove the four 3.4 mm-long screws securing the outer shell.

    PSA: There are four screws you need to remove that are covered with small black stickers (two on top, two on bottom)

    Oscar Kosar-Kosarewicz - Reply

    Holy cow. Thank you for adding this comment Oscar. I was just about to break it.

    PC McGee -

    These screws are T6.

    Eric Tong - Reply

  10. HTC Vive OLED Screen Replacement, Remove the outer shell: step 10, image 1 of 2 HTC Vive OLED Screen Replacement, Remove the outer shell: step 10, image 2 of 2
    • Use the flat end of a spudger to pry up the top edge of the right half of the outer shell, behind the component cover and near the seam in the center, until it is unclipped from the headset.

  11. HTC Vive OLED Screen Replacement: step 11, image 1 of 2 HTC Vive OLED Screen Replacement: step 11, image 2 of 2
    • Grasp the right half the outer shell and pull it to the right and toward the front of the headset until you feel the clips on the front of the cover release.

    • If the shell is difficult to remove, try prying along the seam with the flat end of a spudger to release the clips.

  12. HTC Vive OLED Screen Replacement: step 12, image 1 of 2 HTC Vive OLED Screen Replacement: step 12, image 2 of 2
    • Slide the right side of the outer shell to the right and off of the headset.

  13. HTC Vive OLED Screen Replacement: step 13, image 1 of 2 HTC Vive OLED Screen Replacement: step 13, image 2 of 2
    • Repeat the last three steps for the left side of the outer shell and remove it.

  14. HTC Vive OLED Screen Replacement, Disconnect the sensor array cables: step 14, image 1 of 3 HTC Vive OLED Screen Replacement, Disconnect the sensor array cables: step 14, image 2 of 3 HTC Vive OLED Screen Replacement, Disconnect the sensor array cables: step 14, image 3 of 3
    • Use tweezers to remove the clear tape over all four of the sensor array cable connectors.

    During this step, there should be a picture of the flip side showing 4 more Philips screws hidden deep inside the headset. Removing those additional 4 screws is critical to getting the headset opened and continuing to the next step.

    Jeff - Reply

  15. HTC Vive OLED Screen Replacement: step 15, image 1 of 3 HTC Vive OLED Screen Replacement: step 15, image 2 of 3 HTC Vive OLED Screen Replacement: step 15, image 3 of 3
    • Use the pointed end of a spudger to flip up the small locking flap on one of the sensor array ZIF connectors.

    • Slide the cable straight out of its socket on the motherboard.

    This guide is grossly incomplete. Do NOT try to pull up the sensor array after taking these five screws off. There are 8 more screws that have to be removed, as well as 2 tabs that need to be pushed before the sensor array comes off.

    -Two screws on the bottom (by the camera) to each side. There are four screws here, but only the outermost two need to be taken off. See the two sensors on the bottom? The screws under the outside corner of each sensor are the ones you remove.

    -Two screws on the top, to the right and left of the cable opening.

    -Four screws on the back, to the left and right of the lenses. Turn the Vive around, the screws are deep inside four holes.

    -Finally, two tabs on the bottom by the camera. If you look closely you will see them!

    Dan OST - Reply

  16. HTC Vive OLED Screen Replacement: step 16, image 1 of 3 HTC Vive OLED Screen Replacement: step 16, image 2 of 3 HTC Vive OLED Screen Replacement: step 16, image 3 of 3
    • Repeat the previous step for the remaining three sensor array cables to disconnect the remaining cables.

    Sure, but how do you get a replacement array?

    TheGreatYogurt - Reply

    It starts with “lift the sensor array" but how am I supposed to do that? Its not just lifting off after unscrewing & disconnecting. What am I missing here?

    Daniel Connelly - Reply

  17. HTC Vive OLED Screen Replacement: step 17, image 1 of 2 HTC Vive OLED Screen Replacement: step 17, image 2 of 2
    • Use tweezers or a spudger to pry up the camera cable cover and remove it.

  18. HTC Vive OLED Screen Replacement: step 18, image 1 of 2 HTC Vive OLED Screen Replacement: step 18, image 2 of 2
    • Use the flat end of a spudger to pry the camera cable connector straight up from its socket on the motherboard.

  19. HTC Vive OLED Screen Replacement, Unscrew the sensor array: step 19, image 1 of 1
    • Use a PH000 driver to remove the five 3.9 mm screws securing the sensor array.

  20. HTC Vive OLED Screen Replacement: step 20, image 1 of 1
    • Use a PH000 driver to remove the four 3.9 mm screws securing the sensor array.

    On my 2016 headset, I had to remove two additional Phillips screws at the top (appear in picture) and two more at the bottom (which are not present in the headset pictured here, must be a different revision) before the sensor array comes off.

    Tim T - Reply

  21. HTC Vive OLED Screen Replacement: step 21, image 1 of 2 HTC Vive OLED Screen Replacement: step 21, image 2 of 2
    Tool used on this step:
    Phillips #000 Screwdriver
    $5.49
    Buy
    • Use a PH000 driver to remove the four 3.9 mm screws securing the sensor array.

    • You'll need a narrow, long-shaft driver to reach these screws.

  22. HTC Vive OLED Screen Replacement, Remove the sensor array: step 22, image 1 of 2 HTC Vive OLED Screen Replacement, Remove the sensor array: step 22, image 2 of 2
    • Lift the sensor array away from the headset to remove it.

  23. HTC Vive OLED Screen Replacement, Disconnect the motherboard: step 23, image 1 of 3 HTC Vive OLED Screen Replacement, Disconnect the motherboard: step 23, image 2 of 3 HTC Vive OLED Screen Replacement, Disconnect the motherboard: step 23, image 3 of 3
    • Remove the tape covering the interconnect cable socket.

    • Use the point of a spudger to flip up the small locking flap on the cable socket.

    • Slide the interconnect cable straight out of its socket on the motherboard.

  24. HTC Vive OLED Screen Replacement: step 24, image 1 of 3 HTC Vive OLED Screen Replacement: step 24, image 2 of 3 HTC Vive OLED Screen Replacement: step 24, image 3 of 3
    • Remove the tape covering the left OLED cable socket.

    • Use the point of a spudger to flip up the small locking flap on the cable socket.

    • Slide the left OLED cable straight out of its socket on the motherboard.

  25. HTC Vive OLED Screen Replacement: step 25, image 1 of 3 HTC Vive OLED Screen Replacement: step 25, image 2 of 3 HTC Vive OLED Screen Replacement: step 25, image 3 of 3
    • Remove the tape covering the right OLED cable socket.

    • Use the point of a spudger to flip up the small locking flap on the cable socket.

    • Slide the right OLED cable straight out of its socket on the motherboard.

  26. HTC Vive OLED Screen Replacement: step 26, image 1 of 2 HTC Vive OLED Screen Replacement: step 26, image 2 of 2
    • Use a pair tweezers to slightly twist the interconnect cable and press it down until the tabs on either side of the cable clear the hole in the motherboard.

    • During reassembly, make sure to thread the interconnect cable through its slot in the motherboard.

  27. HTC Vive OLED Screen Replacement, Remove the motherboard: step 27, image 1 of 3 HTC Vive OLED Screen Replacement, Remove the motherboard: step 27, image 2 of 3 HTC Vive OLED Screen Replacement, Remove the motherboard: step 27, image 3 of 3
    • Press the non-port-end of the motherboard toward the top of headset while hinging it away from the midframe to free it from the clips securing that end.

    • Slide the motherboard toward the bottom of the headset, over the clips, to remove it.

    • Take care not to snag any cables during removal.

  28. HTC Vive OLED Screen Replacement, Disconnect the facerest midframe: step 28, image 1 of 3 HTC Vive OLED Screen Replacement, Disconnect the facerest midframe: step 28, image 2 of 3 HTC Vive OLED Screen Replacement, Disconnect the facerest midframe: step 28, image 3 of 3
    • Use a pair of tweezers to peel back the plastic covering the eyepiece midframe cable socket.

    • Use the pointed end of a spudger to flip up the plastic locking flap on the socket.

    • Slide the cable straight out of its socket to remove it.

  29. HTC Vive OLED Screen Replacement: step 29, image 1 of 2 HTC Vive OLED Screen Replacement: step 29, image 2 of 2
    • Gently peel the eyepiece midframe cable off of the facerest midframe.

  30. HTC Vive OLED Screen Replacement, Unscrew the facerest midframe: step 30, image 1 of 1
    • Use a PH000 driver to remove the four 3.9 mm screws securing the facerest midframe.

  31. HTC Vive OLED Screen Replacement, Remove the facerest midframe: step 31, image 1 of 2 HTC Vive OLED Screen Replacement, Remove the facerest midframe: step 31, image 2 of 2
    • Lift the facerest midframe off of the eyepiece midframe.

    • Take care not to snag any cables during removal.

  32. HTC Vive OLED Screen Replacement, Remove the eyepiece gasket: step 32, image 1 of 3 HTC Vive OLED Screen Replacement, Remove the eyepiece gasket: step 32, image 2 of 3 HTC Vive OLED Screen Replacement, Remove the eyepiece gasket: step 32, image 3 of 3
    • Gently lift the eyepiece gasket off of the lens and OLED frames to remove it.

  33. HTC Vive OLED Screen Replacement, Remove the support rod: step 33, image 1 of 3 HTC Vive OLED Screen Replacement, Remove the support rod: step 33, image 2 of 3 HTC Vive OLED Screen Replacement, Remove the support rod: step 33, image 3 of 3
    • Pull the rubber bumpers off of either end of the support rod.

  34. HTC Vive OLED Screen Replacement: step 34, image 1 of 3 HTC Vive OLED Screen Replacement: step 34, image 2 of 3 HTC Vive OLED Screen Replacement: step 34, image 3 of 3
    • Slide the support rod out of its brackets on the lens and OLED frames.

  35. HTC Vive OLED Screen Replacement, Remove the focus rod: step 35, image 1 of 1
    • Use a PH000 driver to remove the eight 3.1 mm screws securing the focus rod brackets.

  36. HTC Vive OLED Screen Replacement: step 36, image 1 of 1
    • Remove the focus rod and its brackets.

  37. HTC Vive OLED Screen Replacement, Unscrew the OLED covers: step 37, image 1 of 1
    • Use a PH000 driver to remove the eight 2.4 mm screws securing the OLED covers.

  38. HTC Vive OLED Screen Replacement, Remove the OLED covers: step 38, image 1 of 2 HTC Vive OLED Screen Replacement, Remove the OLED covers: step 38, image 2 of 2
    • Use the flat end of a spudger push up one edge of the OLED cover and start unclipping that edge.

  39. HTC Vive OLED Screen Replacement: step 39, image 1 of 2 HTC Vive OLED Screen Replacement: step 39, image 2 of 2
    • Slide the spudger under the clip along that edge to free the rest of the edge.

  40. HTC Vive OLED Screen Replacement: step 40, image 1 of 3 HTC Vive OLED Screen Replacement: step 40, image 2 of 3 HTC Vive OLED Screen Replacement: step 40, image 3 of 3
    • Slide the spudger around the remaining edges of the OLED cover to unclip those edges.

  41. HTC Vive OLED Screen Replacement: step 41, image 1 of 2 HTC Vive OLED Screen Replacement: step 41, image 2 of 2
    • Remove the OLED cover.

    • Repeat the last three steps to remove the other OLED cover.

    • During reassembly, remember to thread the OLED cables through their slots in the OLED cover.

  42. HTC Vive OLED Screen Replacement, Remove the OLED displays: step 42, image 1 of 1
    • Very carefully lift the OLED display by its edges out of its frame.

    • If you are reusing the OLED displays, be very careful to avoid touching the front of the displays or bending or cracking the displays.

    • Repeat this process for the other OLED display.

  43. HTC Vive OLED Screen Replacement, Remove the lenses: step 43, image 1 of 1
    • Apply an iOpener to the lens to soften the adhesive securing it to the frame.

  44. HTC Vive OLED Screen Replacement: step 44, image 1 of 2 HTC Vive OLED Screen Replacement: step 44, image 2 of 2
    • Use an opening tool to pry up the flat edge of the lens.

    • If it's difficult to pry up, apply the iOpener for another 30 seconds to further soften the adhesive.

  45. HTC Vive OLED Screen Replacement, Remove the lens: step 45, image 1 of 1
    • Remove the lens.

    • Repeat the last two steps to remove the other lens.

    • Only the lens and OLED frames remain.

    • During reassembly, make sure the convex side of the lens is facing away from the frame.

  46. HTC Vive OLED Screen Replacement, OLED Screen: step 46, image 1 of 1
    • The screws are very close to the screen. Applying too much pressure to the screws can stress or crack the screen. Be careful when unscrewing and screwing around the screen.

    • Remove the four 2mm #00 Philips head screws holding the screen in place from the eyepiece assembly.

  47. HTC Vive OLED Screen Replacement: step 47, image 1 of 3 HTC Vive OLED Screen Replacement: step 47, image 2 of 3 HTC Vive OLED Screen Replacement: step 47, image 3 of 3
    • Use a plastic opening tool to gently pry around the seam between the eyepiece housing and the screen.

    • Gently pull the screen cover away from the eyepiece housing, threading the ribbon cable through the hole.

  48. HTC Vive OLED Screen Replacement: step 48, image 1 of 2 HTC Vive OLED Screen Replacement: step 48, image 2 of 2
    • Remove the screen from the eyepiece housing by pulling the two pieces away from each other.

Conclusion

To reassemble your device, follow these instructions in reverse order.

One other person completed this guide.

Caleb Watts

Member since: 09/25/17

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11 Guides authored

Team

Cal Poly, Team S18-G1, Forte Fall 2017 Member of Cal Poly, Team S18-G1, Forte Fall 2017

CPSU-FORTE-F17S18G1

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11 Guides authored

3 Comments

This is a beautiful guide and I’m elated that I’ve found it. However, in order to use it, I need a place that I can get the screen since it has been flickering, color is off, and now it has a solid green vert line. Any direction? Thanks!

Jason - Reply

Hi can you clean the vive OLED screen? if it has smudge mark on it… And what would you use

Al Shelley - Reply

where do you buy a new screen from I’ve looked all over the net for it I can’t find one for my headset (htc vive cosmos elite)

Ian Miller - Reply

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