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HP ProBook 640 G4 Fan and Heat Sink Replacement

What you need

  1. HP ProBook 640 G4 Fan and Heat Sink Replacement, Lower Case: step 1, image 1 of 2 HP ProBook 640 G4 Fan and Heat Sink Replacement, Lower Case: step 1, image 2 of 2
    • Loosen the eight 2.5 mm-long Phillips captive screws securing the lower case.

    • Captive screws cannot be fully removed.

  2. HP ProBook 640 G4 Fan and Heat Sink Replacement: step 2, image 1 of 2 HP ProBook 640 G4 Fan and Heat Sink Replacement: step 2, image 2 of 2
    • Insert an opening pick into the seam between the lower case and chassis, and twist it to create a gap.

    • Insert an opening tool into the gap.

    • Use the opening tool to pry around the entire perimeter of the device until the lower case fully releases.

    • Remove the lower case.

  3. HP ProBook 640 G4 Fan and Heat Sink Replacement, Battery: step 3, image 1 of 3 HP ProBook 640 G4 Fan and Heat Sink Replacement, Battery: step 3, image 2 of 3 HP ProBook 640 G4 Fan and Heat Sink Replacement, Battery: step 3, image 3 of 3
    • Use a Phillips screwdriver to loosen the six 2.5 mm-long captive screws securing the battery.

    • Captive screws are not fully removable—they only loosen.

    • Slide and lift the battery out.

  4. HP ProBook 640 G4 Fan and Heat Sink Replacement, Fan and Heat Sink: step 4, image 1 of 1
    • Loosen the four 2.5 mm-long Phillips screws securing the heat sink.

    • Loosen the four 2.5 mm-long Phillips screws securing the fan.

  5. HP ProBook 640 G4 Fan and Heat Sink Replacement: step 5, image 1 of 1
    • Lift the heat sink out.

  6. HP ProBook 640 G4 Fan and Heat Sink Replacement: step 6, image 1 of 3 HP ProBook 640 G4 Fan and Heat Sink Replacement: step 6, image 2 of 3 HP ProBook 640 G4 Fan and Heat Sink Replacement: step 6, image 3 of 3
    • Push the fan connector directly out of it socket.

    • Remove the fan.

Conclusion

To reassemble your device, follow the above steps in reverse order.
Take your e-waste to an R2 or e-Stewards certified recycler.
Repair didn’t go as planned? Try some basic troubleshooting or ask our Answers community for help.

Isaiah Rose

Member since: 10/15/25

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UMass Dartmouth, Team 1-5, Botvin Fall 2025 Member of UMass Dartmouth, Team 1-5, Botvin Fall 2025

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