iPod 4th Generation or Photo Headphone Jack Replacement

  • Author: iRobot
  • Difficulty: Moderate

No audio? Replace the headphone jack!

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Edit Step 1 Rear Panel  ¶ 

  • Before opening your iPod, ensure that the hold switch is in the locked position. The orange bar should be visible, indicating hold is active.

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Edit Step 2  ¶ 

  • Opening the iPod can be challenging. Don't get discouraged if it takes you a few tries before the iPod is opened.

  • Insert a large iPod opening tool into the seam between the plastic front and metal rear panel of the iPod, near the headphone jack. The tool's edge should point towards the metal rear panel to prevent any accidental scratching of the plastic front.

  • Run the tool along the top seam toward the upper left corner of the iPod. Press the tool into the corner, creating a small gap on the side of the case.

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Edit Step 3  ¶ 

  • Push the large iPod opening tool into the upper left corner of the iPod, creating a small gap along the side seam.

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Edit Step 4  ¶ 

  • There are five retaining tabs on each side of the iPod.

  • With the large iPod opening tool still inserted in the top seam, press a small iPod opening tool into the gap you just created.

  • Run the iPod opening tool down the side seam, releasing all five tabs.

  • It may be necessary to wiggle the tool while working your way down the seam to free all the tabs.

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Edit Step 5  ¶ 

  • Run the iPod opening tool around the lower left corner of the iPod and along the bottom seam to free the two retaining clips near the dock connector.

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Edit Step 6  ¶ 

  • Run the iPod opening tool around the lower right corner and slide it down the right side seam to free the five tabs holding the iPod together. You may be able to free the tabs by gently wiggling the front panel of the iPod.

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Edit Step 7  ¶ 

  • The iPod case is now open, but don't separate the two halves just yet. There is still an orange ribbon cable connecting the headphone jack to the logic board.

  • Open the case like a book with the dock connector edge at the top, and lay the rear panel next to the front half of the iPod.

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Edit Step 8  ¶ 

  • Use a plastic tool or your fingernails to carefully disconnect the orange headphone jack cable. Be sure to pull straight up on the connector, not the cable itself.

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Edit Step 9 Headphone Jack  ¶ 

  • Remove the 2 silver T6 Torx screws from the headphone jack.

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Edit Step 10  ¶ 

  • Grasp the headphone jack board and lift it out of the iPod.

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Edit Step 11  ¶ 

  • Turn the headphone jack board over.

  • Use the tip of your finger or a spudger to carefully flip up the black connector holding the headphone jack cable connector in place.

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Edit Step 12  ¶ 

  • Pull the orange headphone jack cable directly out of its connector.

To reassemble your device, follow these instructions in reverse order.

For more information, check out the iPod 4th Generation or Photo device page.

Required Tools

T6 Torx Screwdriver

$5.95 · 50+ In stock

T6 Torx Screwdriver

$9.95 · 26 In stock

T6 Torx Screwdriver

$4.95 · 50+ In stock

Plastic Opening Tools

$2.95 · 50+ In stock

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Comments Comments are onturn off

How do you add a "confirmed success"? This worked perfectly for me. Thanks iRobot!

I agree that these pry tools pretty low quality. They did work faster than the guitar picks I've used in the past, but the material is just not durable. They were pretty much destroyed after one case opening.

anja, · Reply

How necessary is it to have the HOLD switch in the locked position? On my iPod the switch is stuck in the unlocked position and I can't force it into locked.

Is locking the iPod for a mechanical reason or an electrical/software reason?

gabeshaikh, · Reply

Quote from gabeshaikh:

How necessary is it to have the HOLD switch in the locked position? On my iPod the switch is stuck in the unlocked position and I can't force it into locked.

Is locking the iPod for a mechanical reason or an electrical/software reason?

It is for an electrical reason. If the iPod hold switch is kept on, the device will not turn on, thus ensuring the device stays powered off while performing service.

trusty, · Reply

I have a 60 GB iPod photo that needs a new Logic Board. I bought a 30 GB used iPod on eBay and replaced the Logic Board. Now the iPod thinks the hard drive is only 30 GB, when it is really 60 GB. It works, but the hard drive is not recognized for its full size. Sites like this offer a 20 GB and 40 GB logic board...I apparently need 60 GB. Can I bypass this somehow, or do I really need a logic board that is specifically made for 60 GB???

Mark, · Reply

My 30gig drive shows up as a 16.4gig. I can not for the life of me, figure out why this is doing this. Can anyone help? Thanks!

Stephan, · Reply

Hello,

First thank you for this tuto and help.

I did follow your instructions and every step was ok but when I closed my i'Pod, it kept staying on the lock position even with moving the lock button.

Now it has charged but I could not make it run.

So I did a complete reboot by connecting it to my Mac with i'Tunes to restore.

It's still locked.

What can I do?

Than You for your answer

Thomas

Voisin, · Reply

The plastic prying tools are pretty useless, but a 9/64-inch jewellers' screwdriver will pop the case very easily.

Human, · Reply

This is the most fragile piece to work with in the whole process. Make sure you have some glasses or something and actually watch the individual pins while you reconnect the cable. I can't see so close, and didn't see what I was doing clearly. Consequently I broke the pins.

Adam Logan, · Reply

Be very careful disconnecting. In fact may want to leave connected. I "removed" the entire piece pins and all from the board and had to replace the logic board to fix. A $15 fix turned into $65. Happy to say got it fixed with a new board but this was a crucial step that cost me big time! Again leave headphone jack connected if at all possible!!

tigers27408, · Reply

DO NOT remove the ribbon cable unless absolutely necessary. I also removed the black female plug from the logic board by mistake. However, in my case I was able to plug it back in and it still works (phew!). Lucky. I might have destroyed some soldering, I don't know ... but it works.

Paul, · Reply

At this point I damaged the motherboard irreversibly!!

This guide should be modified. You should not attempt this step. Either you replace the battery without disconnecting the ribbon. Or if you really want more room, you unscrew the other little board from the the metal half of the case.

Now I have to buy another ipod :-(

Guillaume Barreau, · Reply

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