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Lift up the hard drive to expose the headphone jack ribbon connector (indicated by the yellow box).
If the hard drive bumpers come loose, make sure to put them back with the notch as shown in the picture.
With the iPod opening tool, gently lift the brown tab of the headphone ribbon cable connector. The tab will rotate up 90 degrees, releasing the ribbon cable.
Using your fingers, pull out the headphone jack ribbon cable.
The front and back of the iPod should now be completely separated.
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Notes are offturn on