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Installing Mac mini (PowerPC) Speaker
- Author: iRobot
- Difficulty: Moderate
Restore sound to your machine by replacing the speaker.
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Edit Step 1
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Upper Case
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You can skip this step if you bought your putty knife from iFixit. Putty knives purchased from iFixit come with pre-ground edges.
You'll need a putty knife in order to open the case. A 1.5 inch thin putty knife will work well, but you'll want to grind the edge down. Rub the putty knife's short edge back and forth on a sheet of all purpose rough grit sandpaper (100 grit will work fine) until it attains a beveled edge.

Edit Step 2 ¶
Place the mini upside down on a cloth and turn it so that the apple leaf faces you.
Insert the putty knife into the seam between silver outer case and the white plastic. If you have trouble, you can insert the putty knife at an angle or grind the knife's edge down further. Push the blade down until you meet firm resistance (roughly 3/8 of an inch).

Edit Step 9 ¶
If your mini has neither an Airport card nor a Bluetooth board, you can simply lift the optical drive up and away. Otherwise, you need to disconnect the Airport and/or Bluetooth antenna cables first.
With your free hand, pull the Bluetooth cable up from Bluetooth board and unplug the Airport antenna cable from the right of the Airport card. Caution: both of these connections are very small. When re-assembling unit after repair, you may want to remove the two screws holding the airport card to the assembly and lift the card up and out to re-attach the cables.

Edit Step 15 ¶
Use a spudger to pry the hard drive away from the interface board. Wedge the flat end of the spudger between the interface board and the far right side of hard drive and wiggle back and forth until the hard drive slides out about a sixteenth of an inch. Then move to the other side and repeat the procedure. Go back and forth until the hard drive slides free.
When reinstalling the hard drive, make sure that you don't slide the top pins into the lower row of holes.

Edit Step 17
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Speaker
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While holding the assembly with the speaker resting on the table, remove the four black Phillips screws holding the speaker in place and their associated rubber bumpers.
When replacing the speaker, place the rubber bumpers into the plastic casing first, then slide the screws into them, and finally line up the speaker with the screws. When working on the lower screws, you'll need to angle the end of the screw up a bit, as the speaker sits higher on the framework than you might expect.

Edit Step 19 ¶
The cable you're about to remove is very fragile - do not pull directly on the wires. Instead, try to pry up the connector directly, using your fingernails or a small flathead screwdriver if necessary.
Disconnect the speaker connector from the interface board.
Pull the speaker out from the plastic framework.
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