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Installing Mac mini Model A1176 Core 2 Duo Processor
- Author: Walter Galan
- Difficulty: Difficult
Upgrade your mini's aging Core Duo processor to a blazing Core 2 Duo.
Sections
- Top Housing 5 steps
- Internal Frame 9 steps
- Logic Board 5 steps
- Core 2 Duo Processor 13 steps
Tools
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Step 1
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Top Housing
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You can skip this step if you bought your putty knife from iFixit. Putty knives purchased from iFixit come with pre-ground edges.
You'll need a putty knife in order to open the case. A 1.5 inch thin putty knife will work well, but you'll want to grind the edge down. Rub the putty knife's short edge back and forth on a sheet of all purpose rough grit sandpaper (100 grit will work fine) until it attains a beveled edge.

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Step 2
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Carefully insert a putty knife into the crevice in between the top cover and bottom housing. Start on the left side first. Push the blade down until you meet firm resistance (roughly 3/8 of an inch).
Gently enlarge the existing crevice by prying the handle of the putty knife downward and away from the mini.
It helps to start in the middle, then work along the edge until the bottom housing pops up slightly.

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Step 6
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Internal Frame
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Later in this guide you will remove several recessed Phillips screws. Bit drivers are generally too large to fit in the recesses, so be sure to have a thin shafted Phillips screwdriver on hand.
First remove the AirPort antenna (the larger of the two), located near the power button.
Slightly squeeze the two retaining arms toward each other and lift the AirPort antenna off its post.
Squeezing the two posts excessively will surely break them off the internal frame. Work delicately.
During reinstallation, you will have to slightly squeeze the two posts together so they fit into the openings on the AirPort antenna board.

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Step 9
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Rotate the mini so that the SuperDrive slot loading mechanism is facing you.
Use a pair of tweezers to lift the hard drive thermal sensor cable connector up off its socket on the logic board.
Use tweezers to grab the connector (as seen in the picture), not the wires.
The connector is located under the optical drive opening, next to the PRAM battery.

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Step 10
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In the next few steps, you will remove the four Phillips screws securing the internal frame to the bottom case. Included in each step is an overview picture showing the general location and a closeup showing the actual screw.
Remove the recessed Phillips screw near the power button securing the internal frame to the bottom housing.

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Step 20
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Core 2 Duo Processor
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Before removing the processor you must first remove the aluminum heat sink.
To avoid bending the fins, don't squeeze the upper portion of the heat sink perpendicular to the length of the fins.
A spring loaded plastic pin at each corner of the heat sink holds it firmly against the face of the processor.
The pins have barbs at one end that expand once the pin passes through the logic board. The barbs must be squeezed together to fit through the holes in the logic board. Use extreme caution when squeezing the barbs together with pliers near the exposed face of the logic board.

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Step 21
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This step requires working with both hands and may be better accomplished with the logic board sitting in your lap.
Using a plastic opening tool (or similar) in one hand, push down one pin holding the heat sink on the logic board. The spring under the pin will provide moderate resistance.
While holding the pin down from the heat sink side of the board, use a pair of pliers in your other hand on the underside of the board to squeeze both barbs against the plastic shaft of the pin.
With both barbs squeezed together, push the pin through its hole in the logic board.
Repeat this process for each of the four pins holding the heat sink on the logic board.

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Step 26
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Processors are extremely sensitive to electrostatic discharge. Only handle your processor by its edges.
To aid in installation, processors and sockets have a small alignment arrow (shown in red) so the chip is installed in the correct orientation.
Align the chip so that the arrow in its upper right corner corresponds to the arrow molded into the upper right corner of the socket.
Carefully lower the processor onto its socket.

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Step 28
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Now that the processor is in place, turn your attention to the heat sink.
Apple uses a thermally conductive film that must be removed prior to reinstalling the heat sink.
Use a razor blade (or anyother flat object such as a credit card, etc.) to remove all of the old solidified thermal material from the heat sink.
Next use a small amount of rubbing alcohol to remove all traces of the old thermal material.
Allow the heat sink to dry before proceeding.

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Step 29
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Apply a thin layer of thermal paste to the reflective silicon face of the processor.
Check out our thermal paste guide for detailed instructions on applying thermal paste.
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