Installing iPod Nano 6th Generation Headphone Jack Assembly

Replace a broken headphone jack on your 6th generation iPod Nano.

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Use this guide to replace the headphone jack assembly. The headphone jack assembly includes the headphone jack and the electronic sleep/volume buttons.

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Add Note Edit Step 1 — Front Panel Assembly  ¶ 

  • Use a heat gun or hair dryer to soften the adhesive securing the perimeter of the front panel assembly to the outer case.

  • Be careful not to overheat the front panel assembly, as it may result in damage to the LCD.

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Add Note Edit Step 2  ¶ 

  • While the front panel is still warm, use the edge of an iPod opening tool to pry it from the headphone jack side of the front panel assembly out of the Nano.

  • Do not attempt to pry out the front panel assembly from the left side of the device, as the display data cable may be damaged in the process.

  • Continue prying the perimeter of the front panel assembly out of the outer casing, being careful not to damage the display data cable held under its left edge.

  • If the front panel is excessively difficult to lift out of the outer case, reheat the area and try again.

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Add Note Edit Step 3  ¶ 

  • Lift the front panel assembly from the headphone jack side of the Nano.

  • Pull the front panel assembly slightly away from the left side of the Nano to clear the display data cable.

  • The front panel assembly is still attached to the Nano by two cables.

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Add Note Edit Step 4  ¶ 

  • Lay the front panel assembly next to the Nano.

  • Remove the following two screws:

    • One 2.3 mm Phillips screw

    • One 2.6 mm shouldered Phillips screw

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Add Note Edit Step 5  ¶ 

  • Use an iPod opening tool to pry the steel shield out of the Nano by its upper right corner.

  • Remove the steel shield from the Nano.

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Add Note Edit Step 6  ¶ 

  • Use an iPod opening tool to disconnect the display data and digitizer cable connectors up from their sockets on the logic board.

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Add Note Edit Step 7  ¶ 

  • Remove the front panel assembly, minding its two cables that may get caught.

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Add Note Edit Step 8 — Logic Board Assembly  ¶ 

  • Use an iPod opening tool to lift the headphone jack assembly connector up and out of its socket on the logic board.

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