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Installing iPod Nano 2nd Generation Battery
- Author: iRobot
- Difficulty: Very difficult
Battery not lasting long? Swap it out (requires soldering).
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Edit Step 3 ¶
When removing the bottom bezel, be sure not to bend the plastic surrounding the dock connector.
Carefully insert an iPod opening tool in the seam between the metal casing and white plastic bezel.
Lift the bottom bezel off the iPod. It's glued on using a mild adhesive, so some force may be required.

Edit Step 11 ¶
Use a spudger to disconnect the headphone jack cable from the logic board. You need to gently pry the connector toward (or up, if you like, the connector is like LEGO® building blocks) the front of the iPod until it comes loose from the logic board.
Special hint for the reassembly: Push the connector inside until it is over the corresponding connector of the logic board. Then insert a thin tool over the connector and push it down onto the logic boards connector.

Edit Step 17 ¶
Be careful not to scrape the metal rings surrounding the connectors off the logic board. If you accidentally scrape these off, you won't be able to reconnect the replacement battery.
Use a metal spudger to carefully straighten the battery wires. Be sure to only touch one contact at a time.

Edit Step 18 ¶
Pull the battery wires through the logic board to free the battery. If the wires don't easily come free, make sure the wires are straight and all the solder has been removed.
Slide the three wires of the replacement battery through the holes in the logic board. Going from the edge of the iPod, the order of wires is black, red, white.

Edit Step 20 ¶
Place the soldering iron onto the battery wire and metal connector for one to two seconds to heat them up.
Add the solder wire and wait for the solder to melt onto the wire. Once a small bead has formed around the wire, lift the solder away first and then remove the soldering iron.
Continue with the other two connections the same way, taking special care not to solder two of the connectors together.
This guide has been completed 22 times.
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