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Installing PowerBook G4 Aluminum 17" 1-1.67 GHz Logic Board
- Author: iRobot
- Difficulty: Difficult
This motherboard includes all ports on the right side except USB.
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Step 5
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This is a diagram of the trackpad ribbon clamp connector you will disconnect in the next step.
1) With your fingernails, grasp the locking bar on either side slide it a small amount (about 1/16" or 2 mm) towards the battery.
2) After disengaging the locking bar, slide the cable out of the connector.

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Step 6
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For this step, you only need to move the connector about 2 mm. Pulling too hard or too far will damage the connector.
Loosen the trackpad connector by pulling the locking bar toward the battery housing, using the tips of your fingers.
Slide the trackpad cable out of the loosened connector.
When reattaching the trackpad ribbon cable, make sure that the orange cable is slid into the connector above the locking bar.
Note: When reassembling the case, the trackpad cable can get stuck below the slot to the motherboard. It's possible to nudge it out slowly by gently prodding it on either side with a small screwdriver. You don't need to use much force to do this. Eventually it will just pop back out and you can reconnect as per the instructions above. Also, note that the locking bar comes loose so if you see a little piece of plastic lying around when reassembling, that's what it is. :)

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Step 7
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Remove the following 10 screws from the bottom case:
Three 1.7 mm Phillips from the front edge of the battery compartment.
One 3.9 mm T8 Torx to the right of the memory card.
One 6.9 mm T8 Torx at the left edge of the memory compartment.
Three 12.4 mm fully threaded Phillips from the center of the row of screws along the back edge of the case.
Two 15.1 mm 2.5 mm threaded Phillips, one from either end of the row of screws along the back edge of the case.

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Step 14
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Lift the optical drive at the right, front corner, and slide it out of the computer (be careful not to catch the PRAM battery cable).
If you have a CD or any other object jammed in your optical drive, we have an optical drive repair guide.

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Step 15
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Logic Board
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If you have already removed the DC-in board, your computer may differ slightly from the images in this section. This part does not affect this procedure.
Close the display (cover it with a protective cloth, if you're worried about scratching the screen) and flip the computer over.
Disconnect the two cables and one ribbon in the RAM compartment.

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Step 19
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Remove the following 12 T8 Torx screws from the logic board:
Four 3.9 mm, three along the front edge of the logic board, and one just above the right fan connector.
Three 6.9 mm large-headed screws in the upper, left corner of the logic board.
Five 6.9 mm scattered on the right half of the logic board.

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Step 20
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Use a spudger to gently (very gently) pry up the left side of the logic board.
If the logic board does not immediately come free, it may be necessary to soften the thermal paste between the logic board and heat sink. You can soften the thermal compound using a hairdryer. Move the hairdryer back and forth between the two fans about one inch above the logic board for one minute. At this point, logic board should now come free easily.

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Step 21
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Grasp the logic board at the left edge with one hand and at the thinnest section with the other hand. Lift the left edge of the board up to approximately a 30 degree angle (if you don't have your protractor handy, just lift until the DVI port clears the right hinge).
Once the logic board clears the ports, slide it out to the left.

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Step 22
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Important. When you reinstall a logic board, you'll need to replace the thermal paste that goes between the processor on the logic board and the heat sink. Failure to remove the old paste and apply a new layer can cause the computer to overheat and sustain damage. The following steps refer to replacing the thermal paste between the processor and heat sink; follow these steps only when you are ready to place the logic board in the computer.
Use a firm plastic edge to scrape the thermal material off the raised copper heat conduit in three places. Clean the surface with rubbing alcohol.

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Step 24
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Apply a new layer of thermal paste to all three chips.
When replacing the logic board, make sure all cables are routed around and above - not under - it, and to connect the two cables that do go beneath before pushing the board into place.
When you place the logic board back in the computer, try not to move it around once the processor has come into contact with the newly-applied thermal paste.
This guide has been completed 4 times.
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