Installing PowerBook G4 Aluminum 15" 1.67 GHz Clutch Cover

Replace a cosmetically damaged clutch cover on your 1.67 GHz 15" PowerBook G4 Aluminum.

Use this guide to replace a cosmetically damaged clutch cover.

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Add Note Edit Step 1 — Battery  ¶ 

  • Use a coin to turn the battery locking screw 90 degrees clockwise.

  • Lift the battery out of the computer.

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Add Note Edit Step 2 — Upper Case  ¶ 

  • Remove the following 10 screws:

    • Two 3 mm Phillips in the battery compartment, on either side of the battery contacts.

    • Four 3 mm Phillips around the memory compartment.

    • Four 16 mm Phillips along the hinge.

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Add Note Edit Step 3  ¶ 

  • Remove the memory compartment cover.

  • Remove the two 12 mm Phillips screws on the Aluminum bracket at the top of the memory compartment.

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Add Note Edit Step 4  ¶ 

  • Rotate the computer 90 degrees clockwise so the power receptacle faces you.

  • Remove the three 3 mm Phillips screws along the edge of the lower case.

  • When replacing these screws, you must install them in the correct order. Begin by installing the screw closest to the display hinge, then work your way toward the front of the computer.

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Add Note Edit Step 5  ¶ 

  • Turn the computer 90 degrees clockwise so the hinge faces you.

  • Remove the lower 5 mm Phillips screw on each side of the hinge (two total).

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Add Note Edit Step 6  ¶ 

  • Rotate the computer 90 degrees clockwise so the ports face you.

  • Remove the three 3 mm Phillips screws along the edge of the lower case.

  • When replacing these screws, you must install them in the correct order. Begin by installing the screw closest to the display hinge, then work your way toward the front of the computer. Also, be careful not to put the screws in the two holes on either side of the video out port.

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Add Note Edit Step 7  ¶ 

  • Turn the computer over and open the display.

  • Remove the two 4.2 mm long, 1.5 mm hex screws at the top corners of the upper case (two total).

  • A T6 Torx driver will work, but repeated use will strip the screws.

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Add Note Edit Step 8  ¶ 

  • Grasp the back corners of the upper case and pull up.

    • Do not pull the upper case off yet; you still need to disconnect the keyboard and trackpad cable.

  • Lift the back of the case up and work your fingers along the sides, freeing the case as you go. Once you have freed the sides, you may need to rock the case up and down to free the front of the upper case.

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Required Tools

T8 Torx Security Bit Screwdriver

$6.95 · 43 In stock

Spudger

$2.95 · 50+ In stock

T6 Torx Screwdriver

$4.95 · 13 In stock

Phillips #00 Screwdriver

$4.95 · 50+ In stock

Coin

$2.95 · 19 In stock

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