Installing Harley-Davidson Sportster Evolution Front Brake Pads

Removing and Installing Front Brake Pads

  • Author: Brett Hartt
  • Time required: 45 minutes
  • Difficulty: Moderate

This guide will show you how to remove the old front brake pads and then install new ones.

Brake pads should be changed at the owner's discretion. Most brake pads will make a squeaking or scraping noise when they are approaching the end of their life.

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Add Note Edit Step 1 — Preparing the Motorcycle  ¶ 

  • For the best access to the brake pads, we recommend securing the motorcycle in an upright position.

    • If you do not have a motorcycle lift, you will still be able change the brake pads, but it is still a good idea to secure the front wheel in place.

  • Be sure to allow time for the brake pads to cool completely before working on them. It may take ten to twenty minutes, especially if the motorcycle has just been ridden.

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Add Note Edit Step 2  ¶ 

  • Allowing the brake assembly to dangle from the brake lines can cause damage to the line.

  • Hang the caliper on a metal hanger attached to the handlebars or headlights.

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Add Note Edit Step 3 — Removing the old brake pads  ¶ 

  • Using a 1/4" hex head or allen wrench, unscrew the two bolts holding the front brake assembly to the fork.

  • Unscrew and remove the bottom bolt, but do not completely remove the top bolt yet.

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Add Note Edit Step 4  ¶ 

  • Supporting the brake assembly with one hand, remove the top bolt.

  • Carefully slide the brake off of the brake rotor and hang it from the metal hanger.

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Add Note Edit Step 5  ¶ 

  • Using a 5/16 wrench, remove the bolt holding the stationary brake pad cover in place.

  • Remove the stationary brake pad cover from the brake assembly.

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Add Note Edit Step 6  ¶ 

  • Being careful to not let any loose parts fall out of the brake assembly, remove the stationary brake pad from the front brake assembly.

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Add Note Edit Step 7  ¶ 

  • Remove the floating caliper and remaining brake pad from the caliper assembly.

    • The brake pad and floating caliper are not attached to each other. Be careful to not drop either the brake pad or caliper.

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Add Note Edit Step 8  ¶ 

  • Using a can of brake cleaner, spray out the piston and inside of the brake caliper.

    • Make sure to do this over a bucket or tray; there tends to be a lot of grime inside the brake caliper and spraying it out can make quite a mess.

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